Three thoughts on equipment management

1 20xx is the company's "standardization year", which pushes all aspects of work to a new height, strictly formulates various operating standards and consc

Three thoughts on equipment management

1 20xx is the company's "standardization year", which pushes all aspects of work to a new height, strictly formulates various operating standards and conscientiously implements them. In line with the principle of doing the right thing and doing the right thing, do everything step by step, strengthen the training and study of personnel, and improve the overall quality of the production team.

First, team building.

1. Integrate team resources, put the right people in the right positions, let people make the best use of their talents, and gradually implement youthfulness, knowledge and specialization.

2. The management team implements fine-tuning and changes according to the work performance of 20xx, and strengthens the echelon construction of the management team. Implement internal post competition,

Second, the plan execution

Before the arrival of this year's peak season, we made a comparative analysis of the production capacity of the production department in1/peak season and the actual production situation in 10 peak season, made a detailed forecast of the monthly production capacity, labor consumption and existing risks in peak season, and took corresponding measures to ensure the realization of the plan.

Third, system construction.

1. Re-formulate the management table of equipment spot check to make it more in line with the requirements of equipment management;

2. Carry out 6S on-site management, and vigorously carry out target system, daily clearing system and incentive system.

3. Sign the responsibility form for equipment management objectives with all departments and strictly implement it. Break the pattern of doing a good job and eating from the same pot, and continue to promote the independent maintenance and improvement of TPM.

Third, the equipment transformation

Design and customization of 1 ××× complete sets of automobile production line equipment;

2. Design and customization of ×× conveyor belt and thickener;

3. New project of ×× drying room;

4. Introduce automatic packaging equipment and color sorter equipment.

Fourth, equipment and energy improvement projects.

1. Recycling of dust removal water from boiler water mill;

2. Reuse of washing water in each workshop;

3. Salt water concentration project;

4. Recycling of multifunctional steam.

Verb (abbreviation of verb) ability and consciousness training

In order to improve the organizational ability of equipment management, strengthen the spot check skills and meet the requirements of 6S management visualization, the following training catalogue is planned.

PLC and Automation Application Technology Training Course

Modern Equipment Lubrication Management and Practical Technology Training Course

Training course on application technology of equipment condition monitoring and fault diagnosis

Practical technical training course of hydraulic system maintenance and fault diagnosis

Equipment Inspection Management and Skills Training Course

Modern Equipment Lubrication Management and Practical Technology Training Course

Modern Equipment Maintenance Technology and Spare Parts Management Training Course

Training course on special equipment management and accident emergency plan

the second

The year of 20xx will be an important year for the 12th Five-Year Development Plan of our university. The Laboratory and Equipment Management Office will closely focus on the four strategies of "establishing a school by teaching, building a research-oriented school, strengthening the school with talents and developing the school with characteristics", and closely combine the requirements of our school's "Twelfth Five-Year" development plan, deploy and serve Weifang action plan, focus on campus information construction, scientifically plan, standardize management, improve the mechanism and highlight the characteristics, so as to make our school's information construction and laboratory development enter a high-level development track as soon as possible.

First, the campus information construction work

The new year will be a crucial year for the informatization construction of our school. The key point is to further improve hardware construction, strengthen the construction and integration of application systems, establish rules and regulations, optimize processes, and do a good job in information technology application training.

1. application system

In 20xx, the informationization work shifted from hardware construction to application system construction, and promoted the testing and operation of established application systems, such as office system, personnel system, alumni system and network teaching platform. Assist user departments to carry out research, procurement and construction of scientific research management, student integration, virtual experiment teaching and other systems to ensure that all key application systems are deployed under unified standards, norms and platforms. Assist all departments to re-engineer and optimize the application system.

2. Networking with the West Campus

The interconnection between the two campuses was solved by leasing the operator's optical cable (the bidding negotiation just ended yesterday afternoon).

3. Multiple entrances and exits

Solve the problem of slow access to our school website by public network. Through technical means, the multi-entry and multi-exit optimization of our school network has been realized, and the external access speed of our school website has been improved.

4. Research on mobile office technology

Through technical investigation, the realization form of mobile office is determined, and the mobile office of various business systems in our school is realized in time.

5. Construction of campus network in new campus

According to the school plan, the new campus will be opened in September. Therefore, this year, we should plan and design the network layout of the new campus and complete the network construction and one-card system construction of the new campus.

Second, the laboratory construction and management work

1. Do a good job in the demonstration, evaluation and construction of laboratory construction projects in 20xx.

2. Strengthen the evaluation of completed projects. This semester, we will organize the acceptance of some completed laboratory construction projects in 20xx. The acceptance results will be linked to the laboratory evaluation, and will serve as an important basis for the laboratory construction project in the next year.

3. Strengthen laboratory management. According to the adjustment of school disciplines and majors, do a good job in the adjustment of laboratories in various departments in time; Do a good job of collecting laboratory information, and ensure that the data required for the basic report of the Provincial Department of Education is summarized, entered and reported. Do a good job in the assessment of the target responsibility system.

4. Do a good job in the demonstration and investigation of public experimental teaching platform. Promote the enjoyment and use of all kinds of experimental teaching resources, and gradually form a public experimental teaching platform with different functions and inter-colleges; Strengthen the construction of experimental technical team and promote the scientific, standardized and modern laboratory management.

Third, the equipment management

1. Accounting management of instruments and equipment. After the end of the school post employment system, the name, functions and personnel of the department have changed greatly. In the next step, the equipment department will re-hire the equipment manager from all departments together with the State-owned Assets Office of the Finance Department, and adjust the accounts of instruments and equipment according to the actual situation. At the same time, strengthen the management of donated equipment, and account for the equipment donated by other units this year.

2. Disposal of abandoned instruments and equipment. There are more and more instruments and equipment to be scrapped in our school, which need to be solved urgently. This year, the Laboratory and Equipment Management Office will issue "Weifang College Equipment Configuration and Scrapping Management Measures". Next, according to the capital investment of the school equipment, according to the procedure and the principle of emergency first and then delay, it will be scrapped 1-2 times a year.

3. Management of large-scale instruments and equipment. With the increase of precision and expensive large-scale instruments and equipment in schools year by year, the management demand for large-scale equipment is more and more urgent. In order to strengthen management, this year we completed the construction of a large-scale instrument and equipment resource sharing platform and the formulation of related management systems.

In a word, the level of laboratory construction and management is not only a sign of a university's running strength, but also an important embodiment of its teaching level, scientific research level and management level. With the development of schools, the construction and development of laboratories are facing new problems. As the competent department, the laboratory and equipment management office will continue to do a good job in organization, coordination and service, and strive to make the laboratory construction and management in our school distinctive and up to standard.

First article

According to the company's annual production work plan for 20xx, due to the continuous impact of the global financial turmoil in 20xx, the production line will still maintain its current contraction state. However, according to the requirements of the company's production and operation, most of the large, medium, small and medium repairs of the equipment are still carried out in the way of sewing needle maintenance as seen in the past, and efforts are made to ensure the benign operation of the production equipment. Strive to overhaul a production line and complete a production line. Part of the overhaul will be carried out by the production department according to the company's production and operation plan and equipment operation, and the workshop will be notified separately. After the maintenance work is completed, spare parts should be done in time, and the old parts should be repaired and the waste should be reused to make the best use of spare parts. 20xx equipment work plan is arranged as follows:

1, each workshop should implement various equipment management systems in daily work, and strengthen daily inspection, maintenance, daily maintenance, medium repair and overhaul of equipment.

2. The production technology department and each workshop should establish an important equipment account, use the account to statistically analyze the operation characteristics and spare parts inventory of important equipment, plan spare parts or self-made processing in advance, and put forward a maintenance plan predictably; According to the company's annual training plan, equipment manager should combine its own practical experience to conduct equipment technical training for machinists in each workshop, and each workshop should use shifts to conduct daily equipment technical training for machinists, so as to continuously improve the technical level of machinists and machine operators.

3. The deputy equipment manager and equipment manager should often go deep into the workshop to check and understand the operation of all important equipment, track the inventory and procurement of main spare parts, urge the supply department to purchase the main spare parts that are in short supply, check the processing and production of self-made parts in the workshop, and ensure that the main parts are available as needed; Check and urge the workshop to do a good job in daily maintenance of equipment, give technical guidance, and do a good job in installation, maintenance, use, maintenance, inspection and statistics; Reasonably coordinate production and equipment maintenance, strengthen equipment inspection and enhance planned maintenance. If there is any abnormality, adjust it in time. In case of emergency repair, the maintenance personnel of the three workshops should be well deployed to ensure the continuous and stable production.

4. Do a good job in the statistical investigation of production equipment maintenance, and provide statistical basis for the work plan of 20xx equipment.

5. Understand the market information in time, and plan the application in time when new materials and equipment are found, so as to prolong the service life of the equipment.

6. It is planned to conduct a comprehensive inspection and overhaul of the 4T boiler in August and September, and clean up the scale in the boiler as appropriate.

7, according to the production situation, irregularly check the repair welding cryolite drying furnace cylinder and related parts for 3 times, about 6 meters.

8. Focus on the environmental protection treatment system for exhaust and dust removal of the primary furnace of Line C, and ensure that the warehouse has 1-2 impellers for standby. Consider re-selecting 2# tail gas fan to solve the problem of frequent vibration of cold condensate of fan impeller due to insufficient induced air volume.

9. Strengthen the inspection of the fire protection and environmental protection settings and operation of the company's production lines, strengthen the implementation of environmental protection management and rectification of existing production lines, and make ideal technical improvements as appropriate.

10, continue to carry out the demonstration site of equipment maintenance mode and expand the promotion of workshop equipment maintenance mode. Strengthen the inspection of lubrication maintenance in various workshops (especially salt-making workshops).

1 1. Considering that the aluminum fluoride cooler is seriously blocked, it is difficult to dredge and cannot be repaired. It is planned to manufacture two cooler cores for replacement.

12. Consider eliminating two IS50- 125-250-132kw water pumps, recycling and retaining them, and moving 55KW in the pump room to the current position of IS50-125-250.

13, collect all kinds of waste materials, and recycle those that can be used and those that cannot be used for centralized treatment. The collected screws and nuts are often repaired with taps and wire boards and then used again.

14. Due to the corrosion and aging of workshop equipment, the technical force is weak. In 20xx, we should also strengthen the patrol inspection of the equipment in the two workshops, strengthen the careful planning of spare parts for the workshop equipment and the preparation of sufficient spare parts, supervise the control of the temperature of the reaction furnace and the temperature of the dry tail gas of the C line in the acid-making workshop, ensure the normal use of the reaction furnace cylinder and the dry tail gas fan in use, and reduce abnormal corrosion and material blocking vibration failures.

15. Strengthen the lubrication and maintenance of converter idlers in the second workshop, and reduce the damage frequency of idler bearings. At the same time, the removed support shaft and support wheel shall be handled in time for external repair and standby.

16. Due to the decrease of output and insufficient output, it is planned to outsource the φ 1800 cylinder of the reactor irregularly, tentatively 30M. The thickness of the selected steel plate is still 25mm as required in previous years, so as to shorten the repair welding cycle of the reactor barrel.

17. About 14, the agitator of the reactor was not standardized, and eight reactor covers were repaired.

18, there are 1 metal-lined fan F9- 19-8D, and about 4 fan impellers are planned irregularly.

19. According to the statistics of 20xx years, it is planned to clean and dredge the heat exchanger in the acid-making workshop 1 time.

The slag extractor of 20.2# reactor is planned to have two spiral spindles and their components 1 set. According to the situation, the slag discharge screw of No.2 boiler was reformed, and the cooling neutralization furnace was initially considered.

2 1, according to the company's production and operation plan to clean up the absorber packing.

22. Strengthen the lubrication and maintenance of the gears in No.5 Middle School and Furnace to ensure their long-term operation. According to the situation, repair welding is carried out on the seriously corroded neutralization furnace cylinder in a large area.

23. Comprehensively consider spare parts such as acid pump, mixing tee, mixing shell and sealing seat, give plans in time, and strengthen communication and tracking with the supply department.

24. It is planned to process a coke tower, replace the coke tower with severe corrosion in the 6# reactor and about 5 sections of F46 flue in the whole acid-making section.

Cooperate and guide the workshop to carefully arrange the production start-up and shutdown plan, reduce the number of start-up and shutdown, grab back the production time, and strengthen the analysis and judgment of the production situation. When there are abnormal situations in production, preventive measures should be put forward as soon as possible and countermeasures should be taken to ensure normal and continuous production.