What machinery do you need to make shoes?

Hydraulic blanking machine, a shoe grader, sole tablet press, a set of packaging assembly line equipment, four printing lines, two edgers, four drilling machines, five flatbed cars, and front-end machines such as packaging machine, screen printing machine, hob, double-layer infrared assembly line, plastic machinery, rubber machinery and rubber refining equipment. 1. Shoemaking process: raw and auxiliary materials warehouse management 1. Daily raw and auxiliary materials must go in and out of the warehouse. 2, feeding and distribution must be managed by special personnel to avoid mistakes; 3. When feeding, the quality inspector must be present to check whether the quality and color are correct. Second, the cutting workshop management 1, picking must be the responsibility of the specialist, distributed to employees by the team leader; 2. When cutting leather, it is best to use GSB-2C hydraulic swing arm blanking machine or XCLP2-250 hydraulic plane blanking machine, because only one layer can be cut. 3. When cutting nylon cloth, Teduolong cloth, canvas and thin PVC skin, because the material is soft and can be cut in multiple layers at the same time, XCLP2-250 hydraulic plane blanking machine or XCLL2-250 hydraulic gantry blanking machine is used. 4. When cutting the bottom plate, because the material is hard, multiple layers can be cut at one time, and XCLP2-250 hydraulic plane blanking machine or XCLL2-250 hydraulic gantry blanking machine should be used. 5. Any cut parts, especially colored leather and cloth, should be checked, matched, matched and counted at the same time to avoid repeated work in the sewing machine department; 6. The cutting supervisor should guide employees to do the daily maintenance of machines and molds; 7. Managers should always check whether employees use seals according to the knife number of the instruction sheet, and teach employees how to self-test. 8. Instructors' understanding of materials must be suitable for use, pay attention to the arrangement of kopis, and reduce unnecessary waste of materials. Third, the deployment center management 1, the deployment center arranges the cut parts neatly according to the order situation, waiting for processing; 2. If the cutting part needs printing, peeling, lining and hot stamping, the deployment center shall be responsible for it; 3. The processed materials are sent to the warehouse preparation group, and the warehouse preparation group sends the materials to the sewing machine workshop for processing. 4. If the cut parts, such as midsole and insole, do not need special sewing processing, they can be sent to the semi-finished product warehouse after completing the necessary processing. 5. In the deployment center, after all parts are completed, the quality and statistics of all parts of the upper must be properly sorted out and ready to be delivered to the sewing machine workshop. Four. Sewing machine workshop management 1. The technological process and staffing of sewing machines and sewing machine workshops are different according to the design of uppers. Generally, if a sewing machine assembly line can produce 1500 pairs in 8 hours, there will be about 70-80 sewing machines of all kinds, and there will be about 10- 15 manual workers. 2. When sewing, we must pay attention to whether the sewing thread allowance, needle distance are well controlled and meet the required standards; 3. When sewing, be sure to pay attention to the correctness of each marking point on the upper part. If the correct mark is not pressed when sewing, the upper will be misaligned after finishing, which will lead to difficulties in clamping the upper and affect the quality of the finished shoes. 4. The sewing machine workshop must be equipped with tools such as small scissors, which are purchased by the shoe factory. 5. The finished vamp must be inspected by the quality control department, and then properly sorted according to the shoe size required for each order, and then sent to the semi-finished product warehouse, which will then be sent to the mezzanine molding workshop. 6. Instruct the operators to maintain the machine regularly, so as to avoid the high failure rate of the machine and affect the quality and output. 5. Shoe workshop management 1. Forming bottom production: pay attention to accuracy to ensure the beauty of finished products; The cost of mould is high, and the shading design should conform to the fashion, so as to prolong its elimination time and reduce the cost; Injection molding materials (PVC, TPR, PU or EVA) should pay attention to their physical properties and do more tests to ensure the quality of finished products. 2. Production of rubber combination outsole: pay attention to the quality of natural rubber and strive for stability; The proportion of various additives and chemical raw materials will affect the physical properties of soles, and their proportion and characteristics change with climate and processing time, so they should be recorded at any time for future reference. The change of sole pattern design must meet the needs of market popularity; Rubber outsole should be stored in a dark place to avoid direct sunlight, and packed in black and white PVC bags, otherwise it will age and affect the quality of finished products. In addition, the rubber outsole with long storage time should be used first; Rubber outsole should be treated with surface treatment or rough treatment before bonding to facilitate bonding; Intransitive verb semi-finished goods warehouse management 1. Semi-finished products warehouse is a transfer station for the surface and bottom processes in the footwear production process. 2. The management of semi-finished products warehouse should promptly urge the sewing machine workshop to schedule the time according to the production sequence table, and at the same time control the delivery of the clamping workshop; 3. Before the uppers and soles are sent to the quilting workshop, the semi-finished warehouse manager must pay special attention to quality management and quantity statistics according to the process flow chart. 4. Each order should be prepared with vamp, midsole, outsole, insole, inner box, outer box, paper label and other materials before being sent to the quilting workshop. 5. The daily production turnover times should be determined according to the number of trees finally ordered. The molding workshop receives products according to the form. 6. Arrange the schedule of the whole factory. 7. Fill in the production dynamic table every day (material quantity, picking quantity, inventory quantity, production dynamics of each production line). 7. The management of the double-sided molding workshop is 1. The clamping process includes three parts: front side, middle side and rear side. 2. The wearing style and length of the arch should meet the standards and be used in sections (the length can be distinguished by color). 3. It must be special when you are in front of the gang. 4. When clamping the upper, pay attention to whether the two waist sides are really tight, and the tightness should be moderate and average. 5. Pay attention to whether the heel height meets the standard when clamping the top of the heel. If the heel height of each shoe has a mark that conforms to the last standard, the finished shoes will not be inconsistent with the left and right feet. After the heel counter is completed, remove the midsole nail and take off the shoe last to avoid hurting your feet when wearing shoes. 6. In the process of flanging, a quality inspector should be set up to manually adjust and remedy the defective vamp. Eight, rub the glue bottom to form 1, pay attention to the accuracy of the scribing board, so that the air pressure is around 0. 6MPa2. During rough grinding, the paint on the leather surface should be removed according to the radian after marking. 3. The joint surface of the outsole must be treated with medical water. 4. The heating temperature should be 65438 000℃ 5℃. 5. Pay attention to the correctness and uniformity of the glue before pasting the vamp and sole, so as not to pollute the vamp and sole. 6. When the upper is attached to the sole, employees should pay attention to the fact that the sole cannot be skewed. For shoes with edges, air bags or three-dimensional block compactors should be used to press the soles as much as possible. 7. When pressing the sole, the operator should pay attention to the correctness of using the sole compactor, and at the same time pay attention to controlling the pressing time (5-8S) and pressure (20-40KN). 8. After pressing the bottom: vulcanized shoes: The shoes should be put away and put in a vulcanizing tank. Cold-bonded shoes: shoes must be frozen and shaped in the refrigerator. 9. After pressing the bottom, it is best not to pull out the shoe last before the shoes are completely cooled and shaped, so as to avoid deformation of the shoes. Nine, finishing and packaging 1, after pulling out the last, the shoes should be initially cleaned inside and outside; 2, need to spray finishing, to correctly allocate spraying agent, spraying light should be uniform and can highlight the key points; 3. Put it into the insole and glue it correctly; 4, shoelaces 5, finally cleaning and finishing, toe pad paper; 6. Final quality inspection. Put into a shoe box or a plastic bag 8. Packaging 10. Other equipment required for shoemaking production line 1. According to the shoe design and standardized cardboard, the cutting and blanking die is made; 2. Molding last is divided into plastic last and aluminum last. Due to the change of shoe last type in the production of cold-bonded shoes, it is more economical to use plastic shoe last, and it is better to use aluminum shoe last for sports shoes or large quantities of casual shoes. A molding production line needs about 800- 1200 pairs; 3. The quality inspection personnel in the clamping group and the personnel in the sample room use bird's beak pliers, and a molding production line must be equipped with 8- 10 pieces; 4. Punching die is used to punch holes in shoes, and standard cardboard is designed according to the vamp. 5. The arch with wide heel distance is fixed when clamping the upper, and it is used in sections according to the shoe type design and shoe size; 6. Wire wheel for rough grinding, nylon brush for glue removal, manual rough grinding machine, decontamination spray gun, marker pen and other sporadic equipment; A, raw and auxiliary materials warehouse management 1, daily raw and auxiliary materials in and out of the warehouse must do a good job of material account and inventory account, and microcomputer management; 2, feeding and distribution must be managed by special personnel to avoid mistakes; 3. When feeding, the quality inspector must be present to check whether the quality and color are correct. Second, the cutting workshop management 1, picking must be the responsibility of the specialist, distributed to employees by the team leader; 2. When cutting leather, it is best to use GSB-2C hydraulic swing arm blanking machine or XCLP2-250 hydraulic plane blanking machine, because only one layer can be cut. 3. When cutting nylon cloth, Teduolong cloth, canvas and thin PVC skin, because the material is soft and can be cut in multiple layers at the same time, XCLP2-250 hydraulic plane blanking machine or XCLL2-250 hydraulic gantry blanking machine is used. 4. When cutting the bottom plate, because the material is hard, multiple layers can be cut at one time, and XCLP2-250 hydraulic plane blanking machine or XCLL2-250 hydraulic gantry blanking machine should be used. 5. Any cut parts, especially colored leather and cloth, should be checked, matched, matched and counted at the same time to avoid repeated work in the sewing machine department; 6. The cutting supervisor should guide employees to do the daily maintenance of machines and molds; 7. Managers should always check whether employees use seals according to the knife number of the instruction sheet, and teach employees how to self-test. 8. Instructors' understanding of materials must be suitable for use, pay attention to the arrangement of kopis, and reduce unnecessary waste of materials. Third, the deployment center management 1, the deployment center arranges the cut parts neatly according to the order situation, waiting for processing; 2. If the cutting part needs printing, peeling, lining and hot stamping, the deployment center shall be responsible for it; 3. The processed materials are sent to the warehouse preparation group, and the warehouse preparation group sends the materials to the sewing machine workshop for processing. 4. If the cut parts, such as midsole and insole, do not need special sewing processing, they can be sent to the semi-finished product warehouse after completing the necessary processing. 5. In the deployment center, after all parts are completed, the quality and statistics of all parts of the upper must be properly sorted out and ready to be delivered to the sewing machine workshop. Four. Sewing machine workshop management 1. The technological process and staffing of sewing machines and sewing machine workshops are different according to the design of uppers. Generally, if a sewing machine assembly line can produce 1500 pairs in 8 hours, there will be about 70-80 sewing machines of all kinds, and there will be about 10- 15 manual workers. 2. When sewing, we must pay attention to whether the sewing thread allowance, needle distance are well controlled and meet the required standards; 3. When sewing, be sure to pay attention to the correctness of each marking point on the upper part. If the correct mark is not pressed when sewing, the upper will be misaligned after finishing, which will lead to difficulties in clamping the upper and affect the quality of the finished shoes. 4. The sewing machine workshop must be equipped with tools such as small scissors, which are purchased by the shoe factory. 5. The finished vamp must be inspected by the quality control department, and then properly sorted according to the shoe size required for each order, and then sent to the semi-finished product warehouse, which will then be sent to the mezzanine molding workshop. 6. Instruct the operators to maintain the machine regularly, so as to avoid the high failure rate of the machine and affect the quality and output. 5. Shoe workshop management 1. Forming bottom production: pay attention to accuracy to ensure the beauty of finished products; The cost of mould is high, and the shading design should conform to the fashion, so as to prolong its elimination time and reduce the cost; Injection molding materials (PVC, TPR, PU or EVA) should pay attention to their physical properties and do more tests to ensure the quality of finished products. 2. Production of rubber combination outsole: pay attention to the quality of natural rubber and strive for stability; The proportion of various additives and chemical raw materials will affect the physical properties of soles, and their proportion and characteristics change with climate and processing time, so they should be recorded at any time for future reference. The change of sole pattern design must meet the needs of market popularity; Rubber outsole should be stored in a dark place to avoid direct sunlight, and packed in black and white PVC bags, otherwise it will age and affect the quality of finished products. In addition, the rubber outsole with long storage time should be used first; Rubber outsole should be treated with surface treatment or rough treatment before bonding to facilitate bonding; Intransitive verb semi-finished goods warehouse management 1. Semi-finished products warehouse is a transfer station for the surface and bottom processes in the footwear production process. 2. The semi-finished product warehouse management should promptly supervise the sewing machine workshop according to the time arranged in the production sequence table, and at the same time control the delivery of the sandwich molding workshop; 3. Before the uppers and soles are sent to the quilting workshop, the semi-finished warehouse manager must pay special attention to quality management and quantity statistics according to the process flow chart. 4. Each order should be prepared with vamp, midsole, outsole, insole, inner box, outer box, paper label and other materials before being sent to the quilting workshop. 5. The daily production turnover times should be determined according to the number of trees finally ordered. The molding workshop receives products according to the form. 6. Arrange the schedule of the whole factory. 7. Fill in the production dynamic table every day (material quantity, picking quantity, inventory quantity, production dynamics of each production line). 7. The management of the double-sided molding workshop is 1. The clamping process includes three parts: front side, middle side and rear side. 2. The wearing style and length of the arch should meet the standards and be used in sections (the length can be distinguished by color). 3. It must be special when you are in front of the gang. 4. When clamping the upper, pay attention to whether the two waist sides are really tight, and the tightness should be moderate and average. 5. Pay attention to whether the heel height meets the standard when clamping the top of the heel. If the heel height of each shoe has a mark that conforms to the last standard, the finished shoes will not be inconsistent with the left and right feet. After the heel counter is completed, remove the midsole nail and take off the shoe last to avoid hurting your feet when wearing shoes. 6. In the process of flanging, a quality inspector should be set up to manually adjust and remedy the defective vamp. Eight, rub the glue bottom to form 1, pay attention to the accuracy of the scribing board, so that the air pressure is around 0. 6MPa2. During rough grinding, the paint on the leather surface should be removed according to the radian after marking. 3. The joint surface of the outsole must be treated with medical water. 4. The heating temperature should be 65438 000℃ 5℃. 5. Pay attention to the correctness and uniformity of the glue before pasting the vamp and sole, so as not to pollute the vamp and sole. 6. When the upper is attached to the sole, employees should pay attention to the fact that the sole cannot be skewed. For shoes with edges, air bags or three-dimensional block compactors should be used to press the soles as much as possible. 7. When pressing the sole, the operator should pay attention to the correctness of using the sole compactor, and at the same time pay attention to controlling the pressing time (5-8S) and pressure (20-40KN). 8. After pressing the bottom: vulcanized shoes: The shoes should be put away and put in a vulcanizing tank. Cold-bonded shoes: shoes must be frozen and shaped in the refrigerator. 9. After pressing the bottom, it is best not to pull out the shoe last before the shoes are completely cooled and shaped, so as to avoid deformation of the shoes. Nine, finishing and packaging 1, after pulling out the last, the shoes should be initially cleaned inside and outside; 2, need to spray finishing, to correctly allocate spraying agent, spraying light should be uniform and can highlight the key points; 3. Put it into the insole and glue it correctly; 4, shoelaces 5, finally cleaned, put into the toe pad paper; 6. Final quality inspection. Put into a shoe box or a plastic bag 8. Packaging 10. Other equipment required for shoemaking production line 1. According to the shoe design and standardized cardboard, the cutting and blanking die is made; 2. Molding last is divided into plastic last and aluminum last. Due to the change of shoe last type in the production of cold-bonded shoes, it is more economical to use plastic shoe last, and it is better to use aluminum shoe last for sports shoes or large quantities of casual shoes. A molding production line needs about 800- 1200 pairs; 3. The quality inspection personnel in the clamping group and the personnel in the sample room use bird's beak pliers, and a molding production line must be equipped with 8- 10 pieces; 4. Punching die is used to punch holes in shoes, and standard cardboard is designed according to the vamp. 5. The arch with wide heel distance is fixed when clamping the upper, and it is used in sections according to the shoe type design and shoe size; 6. Wire wheel for rough grinding, nylon brush for glue removal, manual rough grinding machine, decontamination spray gun, marker pen and other sporadic equipment;