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Who can wire cut wire cut? What's the difference between it and fast wire?
wire cut is relative to fast wire cutting, but the wire cutting speed is slower than fast wire cutting, and the cutting speed is not slow. There are the following differences between wire cut and high-speed wire: 1. The working fluid in wire cut is pure water. Although the working fluid is also recycled, there are filters to filter impurities and resins to filter ions in the water to ensure the insulating performance of the working fluid. Fast-moving wire is made of emulsion, which is made by adding emulsified oil or emulsified soap to ordinary water. The difference in appearance of the working fluid based on the two is that wire cut is clean and the fast-moving silk is dirty, while wire cut has no oily smell and the fast-moving silk has it; 2. The electrode used in wire cut is copper wire or galvanized copper wire, the commonly used diameters are .25 and .2, etc. After a discharge, it will be discarded and no longer used, which can ensure that the diameter of the electrode wire is always consistent, but the cost is high; The fast-moving wire is made of molybdenum wire with a diameter of .18. The molybdenum wire is wound on the wire barrel and reused until it is broken. Because of the repeated discharge loss, the diameter of the electrode wire cannot be guaranteed to be consistent all the time, and the accuracy is poor but the cost is low. 3, wire cut program uses G code, which is very simple and easy to learn. Manual programming basically does not need calculation, and fast-moving wire uses 3B code, which is more troublesome than G code. 4. In wire cut, the copper wire is fixed on the upper and lower heads by the nozzle, also known as the eye mask, while the upper and lower heads of the fast-moving wire are the guide wheels. This difference leads to little vibration of the electrode wire in the machining process of wire cut, and the guide wheel of the fast-moving wire will jump because of the quality of the bearing and the service time, which leads to the reduction of machining accuracy. 5. In wire cut, it is common to cut many times to achieve the predetermined size, accuracy and smoothness. Each cut (each knife) is uninterrupted discharge, with excellent accuracy and smoothness. However, because of the working principle, the fast-moving wire will be repeatedly discharged and transported by each knife, and the size and smoothness are poor. I used SODICK machine tool to adjust the discharge parameters according to experience, and cut out punches with a height of 12 and a size of . in batches. It is impossible to achieve this accuracy in fast wire cutting. Wire cut used a micrometer to verify the size of the workpiece, while a caliper was used for fast wire cutting. 6. At present, wire cut basically imports machine tools, while fast-moving wire is made in China. Due to the gap in electromechanical integration design and engineering electronics at home and abroad, wire cut is more convenient to operate and more expensive than fast wire cutting. The common Chaduc SODICKAQ36 is about 7W, while the common Ningbo Fast Wire is only 2, yuan.
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