How to increase the income of textile industry

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Basic evaluation and future development suggestions of textile industry in Changxing county

At the invitation of Changxing County Economic Commission, the Association went to Changxing for investigation on April 2-3, and listened to the introduction of the leaders of Changxing County Economic Commission on the development of textile industry in recent years, and conducted preliminary investigation in ten textile enterprises such as Jiapu, Hongqiao and Lijiaxiang Town. Among the enterprises surveyed, there are 1 garment accessories manufacturer, 6 weaving factories, 2 printing and dyeing factories and 1 spinning factory. And a preliminary understanding of the production and operation of rural home weavers. Through investigation, the development of textile industry in Changxing county in recent years, the current weak links and the problems to be grasped in the future development are preliminarily understood. The analysis is as follows.

I. Basic evaluation

1, developing rapidly, has become a major textile production county in our province. It is understood that the textile industry in Changxing County has developed rapidly with the attention and support of the leaders of the county party committee and government since the 1990s. At present, there are more than 0.7 million textile enterprises in the county, including 42 textile enterprises above designated size and 64,800 sets of various textile processing equipment, including more than 7,900 shuttleless looms. According to statistics, Changxing County produced various fabrics in 2002. 9800 tons of various yarns, 65,000 tons of chemical fiber raw materials, 250 million meters of printed and dyed fabrics, 26,000 tons of non-woven fabrics and 65.438+0.5 billion meters of adhesive linings, achieving sales income of 65.438+0.57 billion yuan, profits of 46.5438+0.5 billion yuan and adhesive linings of 65.438+0.5 billion meters. Textile industry accounts for 42%, 30.5% and 37. 1% of the county's national economy respectively. It has played an important role in the development of national economy and is one of the main pillar industries in Changxing County. In a county of our province, the annual textile sales exceeded10 billion, and more than 7,900 shuttleless looms were added, with an annual output of more than 2 billion meters of various fabrics. It is the third textile production county in our province after Shaoxing and Xiaoshan.

2. The textile industry has a complete range of products with certain characteristics. The textile industry above designated size in Changxing County includes not only chemical fiber production enterprises, but also spinning, weaving, dyeing and finishing, garment processing and non-woven fabric (adhesive lining) production enterprises. The industrial chain has been initially formed, especially garment accessories (adhesive lining) and lining materials are the characteristic fist products of Changxing textile industry, with many manufacturers and complete varieties. At present, there are 9 non-woven fabric (adhesive lining) manufacturers 19 and 45 sets of non-woven fabric production lines in the county. In particular, Jinsanfa Garment Accessories Group introduced non-woven production lines such as hot melt, hot rolling, needle punching and spunlace from abroad, specializing in the production of garment accessories. At present, the annual production capacity reaches 50 million meters for adhesive lining, 0/00 tons for non-woven fabric/KLOC and 2,000 tons for hot melt adhesive. The output of adhesive lining ranks first in the country for four consecutive years, and the annual sales of non-woven fabrics has also been ranked in the top three in the country. China is a leading enterprise in adhesive lining and nonwoven industry. "Jinsanfa" brand adhesive lining and non-woven fabric are recognized as famous brand products in Zhejiang Province. Clothing interlining production is another characteristic product of Changxing textile enterprises. Among more than 7,900 shuttleless looms, more than 7,500 water-jet looms specialize in producing chemical fiber interlining. In recent years, through the coating, sizing and printing of chemical fiber interlining, its application scope is constantly expanding, and it is expanding to industrial textiles, such as umbrella cloth, shower curtain, poncho, awning and kitchen apron.

3. Flexible mechanism and good economic benefits. Looking at the development of Changxing textile industry, most enterprises take the road of developing private enterprises, and gradually develop and grow by their own accumulation. In particular, the chemical fiber weaving industry covers all villages in the county, with more than1.5000 family weaving households. Each household has 3-4 looms, 10 more, which need to be purchased through the axial warp beam processing point. Most of them are families with shuttle looms and families with or without shuttle looms. It is understood that a household has four water-jet looms, each of which can produce 0.5 pieces of interlining per month. Every family with a shuttle loom can produce about 20,000 meters of cloth every year, and each loom can make a profit of 5,000 yuan every year, with good economic benefits. Another mode of individual weavers is Hongqiao Oriental Weaving Co., Ltd. The factory has 166 water jets, which are divided into 5-6 small workshops, and each farmer has 30-40 looms. The workshop is rented from Dongfang Weaving Company, and the weaving shaft is also processed by Dongfang Company, and the owners are responsible for the production and operation. This mode of production and operation is an improvement compared with scattered families. Because of the continuous production in three shifts, the product quality is guaranteed. On the basis of self-accumulation, some private enterprises in Changxing County are gradually developing into private textile enterprises due to the expansion of scale. According to our investigation, there are more than 30 shuttleless loom factories with more than 65,438+000 sets, among which Lijiaxiang Town Longchang Textile Company has more than 400 water-jet looms, which is the largest weaving enterprise in Changxing County. The equipment is matched before and after, and some of the equipment is imported from abroad and equipped with dobby heads, which creates conditions for upgrading the product grade. After the large-scale operation of enterprises, the capacity of workers' stands can be increased (10→ 16- 18), and labor can be saved. At the same time, the front and rear supporting facilities are complete, and the establishment of various product quality assurance systems makes the product quality more secure, the purchase price can also be increased, and the economic benefits can be further improved compared with family households.

4. The development of textile industry has promoted the peasants to become rich and well-off. In recent years, the development of Changxing textile industry has followed the law of marketization, relying on the economic strength of rural villages and towns, and gradually developed and expanded. In order to promote the development of textile industry, the government has successively introduced industrial orientation, established county economic development zones and township industrial parks, and accordingly formulated a set of preferential policies for attracting investment and "releasing water to raise fish" to encourage farmers and private entrepreneurs to enter the parks to set up factories and start businesses. Due to the active guidance of the government, the enthusiasm of the textile industry in Changxing County is getting higher and higher. For example, the number of shuttleless looms owned by the textile industry increased from 4 183 in 2000 to more than 4,900 in 2002, with an annual increase of 1000. With the development of textile industry, more and more people are engaged in textile industry. At present, the county has established more than 0.5 million rural home weavers/kloc-0, with more than 40,000 employees. It accounts for 6.6% of the county's population, and farmers regard weaving as the main source of increasing family income, accumulating from less to more, and becoming rich from poverty. The development of textile industry, especially the rapid rise of family weavers, has made farmers embark on a road of getting rich and running well-off. The goal of building a well-off society in an all-round way put forward by the 16th National Congress of the Communist Party of China will be realized in Changxing ahead of schedule.

Second, the bottleneck of the development of Changxing textile industry?

Looking at the history and present situation of Changxing textile industry and the challenge of international competition after China's entry into WTO, there are three main factors that restrict the improvement of Changxing textile industry's competitiveness at present:

1, the equipment level is mostly backward, which can't keep up with the requirements of product upgrading. According to preliminary investigation and analysis, at present, except for a few enterprises such as Jinsanfa, David and Xindali, the equipment level of most enterprises in Changxing County is generally backward. For example, there are more than 54,000 shuttle looms in the weaving industry in the county, accounting for 87% of the total number of looms in the county. Most of them are backward silk looms of K74 and K84, which have been eliminated. These looms have poor performance and low efficiency, and can only produce low-grade chemical fiber interlining. Among more than 7,900 shuttleless looms, there are more than 7,500 water-jet looms, accounting for more than 95% of the total shuttleless looms. Because water jet loom uses water as the jet source, it is not suitable for producing natural fibers such as cotton, wool, silk and hemp, and its varieties are limited. At the same time, these water-jet looms and pre-weaving preparation equipment are one of the processes of sizing and spinning, which also limits the development of water-jet looms. So at present, most water-jet looms produce low-grade plain and twill lining fabrics.

2, the product grade is not high, which affects the further improvement of economic benefits. With the continuous improvement of people's quality of life at home and abroad, higher requirements are put forward for textiles, which should be comfortable to wear, breathable, wrinkle-resistant, machine washable and easy to maintain. Therefore, natural fiber fabrics and functional chemical fiber fabrics are widely welcomed by people, while the consumer groups of conventional chemical fiber fabrics will gradually decrease. At present, the varieties of fabrics produced by Changxing are relatively simple, about 90% are conventional chemical fibers, and most of them are used as lining fabrics. At present, although it still has a certain market share, the price of grey cloth is around 2 yuan/meter because of the low grade, and the added value of 0.5 yuan/meter is increased after dyeing, so the sales profit rate is not high. In recent two years, although more than 100 air-jet looms and more than 230 domestic rapier looms were introduced from abroad, which broke the situation that the air-jet looms dominated the world in the production of chemical fiber interlining, but the fabrics produced by air-jet looms and rapier looms could only be transported to other places for dyeing and finishing because of the corresponding transformation of dyeing and finishing enterprises, backward equipment and insufficient production capacity, resulting in "fertilizer and water outflow". According to the survey and statistical data, the dyeing and finishing industry is the most profitable textile enterprise in Changxing County. For example, the sales revenue of Taihu Printing and Dyeing Co., Ltd. in 2002 was1616,000 yuan, the profit and tax rate was as high as 319,000 yuan, and the sales profit and tax rate was 194 1%. In 2002, the sales revenue 1.0 1 100 million yuan, profit and tax 1.59 million yuan, and the sales profit and tax rate 1.47%. However, with the price increase of chemical fiber raw materials, the sales price of products can not be synchronized, and the sales profit and tax rate can only be maintained at 5-6%, which is more than double that of dyeing and finishing enterprises. Therefore, in order to further improve the economic benefits of Changxing textile industry, in addition to speeding up the structural adjustment of textile industry, dyeing and finishing industry should expand processing capacity and improve product grade.

3. The two ends of the industrial chain are small and the middle is big, which makes "a lot of fat and water flow out". Although the textile industry in Changxing County has complete categories, its development is abnormal and its consistency is not strong. The outstanding thing is that its weaving ability is great, while the raw material ability in the previous stage and the dyeing and finishing ability in the latter stage are weak. According to the annual output of 2 billion pieces of cloth and 0.2 kg of raw materials (chemical fiber yarn and short fiber yarn) per meter of cloth, 400,000 tons of various raw materials are needed. At present, Changxing chemical fiber production capacity is only 65,000 tons, and cotton yarn production capacity is less than 654.38+0.5 tons. In terms of quantity, the self-sufficiency rate of raw materials is less than 654.38+0.5, and a large number of weaving raw materials must be supplied from other places, while the dyeing and finishing capacity of the latter is only 250 million meters.

Third, development suggestions?

Textile industry is one of the four pillar industries in Changxing County. The county party committee and government attached great importance to it, formulated preferential policies for the new textile industry in the county economic development zone and the town industrial park, and put forward the ideas and key points for developing the textile industry: developing new textile fiber materials, speeding up the technical transformation of textile production lines, developing high-grade fabrics, improving the finishing level after printing and dyeing, strengthening the cooperation between upstream and downstream enterprises, improving the product development, technical development and market development capabilities of Changxing textile industry, and participating in the competition between the two markets at home and abroad. Put forward the following development ideas and key points. According to the above development ideas, we must grasp the key points and break through the bottleneck in the specific implementation process, and put forward the following suggestions:

1, do a good job in industrial and product structure adjustment. Changxing textile industry has two distinctive products, especially garment accessories and non-woven fabrics, which should be strengthened and expanded according to market demand and become a national leading enterprise. Clothing interlining should be upgraded on the basis of controlling the total production, and developed into jacquard and twill fabrics to match middle and high-grade suits and casual clothes. At the same time, water-jet loom fabrics should be adopted to expand the use share in industrial textiles. On the premise of maintaining and upgrading the two distinctive products, we will actively develop middle and high-grade clothing and knitted fabrics, decorative fabrics and home textile fabrics to upgrade the product grade. Through the adjustment of industry and product structure, the proportion of industrial textiles (home textiles) for clothing and decoration will reach 70: 20: 10 during the tenth five-year plan period.

2, around the adjustment of industrial and product structure, accelerate the pace of technological transformation, realize the equipment upgrade.

In terms of raw material production, chemical fiber production should actively introduce foreign advanced spinning equipment such as POY and FDY to produce new differential fibers such as fine denier, ultra-fine denier, special-shaped and multi-component to adapt to the development of new chemical fiber fabrics. In spinning production, while expanding the production capacity of new rotor spinning, we should appropriately develop the production capacity of ring spinning and properly divide the production varieties and rotor spinning. Rotor spinning should mainly produce coarse and medium count yarns for weaving and knitting under 30S, while ring spinning should mainly produce high count combed yarns of 40-80S. Adapt to the development of medium and high-grade clothing fabrics and home textile fabrics.

In the weaving industry, developing shuttleless looms, transforming shuttleless looms into popular shuttleless looms, and improving the product grade of domestic textile families are the signs of technological progress. To develop shuttleless looms, we should transform the existing water-jet looms, install jacquard taps, increase nozzles, expand production varieties and grades, and develop medium-width (above 300cm) air-jet looms and rapier looms to adapt to the situation. At the same time, it is necessary to appropriately develop large circular knitting machines and adopt new rotor spinning to produce middle and high-grade T-shirts and other garments, so as to make Belkoro an export brand.

In the dyeing and finishing industry, we should actively adopt advanced dyeing and finishing equipment, expand the processing capacity, and strive to double the processing capacity during the tenth five-year plan period. When expanding the dyeing and finishing capacity, it is necessary not only to complete the existing production line, but also to add high-temperature and high-pressure overflow dyeing machines, printing machines, steaming machines, coating equipment and so on. Vigorously develop natural fiber dyeing and finishing production lines and special dyeing and finishing equipment for oil-proof, waterproof and antifouling, in short, through transformation.

3. We should actively guide rural home textile households to strengthen their strength, expand their business scale and gradually take the road of joint development through their own capital accumulation and the support of banks. It is suggested to strengthen the leadership in the construction of township textile parks and industrial parks, make unified planning and rational layout, make the factories, roads and public facilities in the parks correspond to each other, attract rural textile households to gather in the parks, closely combine production and marketing, and achieve better economic benefits, and take the road of * * * to get rich.

4. We should actively adopt various financing channels such as external introduction and internal contact, attract investment, cultivate and support a number of key enterprises, and improve the competitiveness of Changxing textile industry. At present, the scale of textile enterprises in Changxing County is generally small, with only two enterprises with annual sales exceeding 100 million yuan. Small enterprises are characterized by flexible mechanism and rapid change, but their shortcomings are low product quality and variety and weak anti-risk ability. In the current fierce market economy competition, it is difficult to compete with advanced equipment and large-scale enterprises. Therefore, to improve the overall competitiveness of Changxing textile industry, we must cultivate a number of competitive enterprises, such as Jin Sanfa, David, Xindali, and all industries such as chemical fiber, weaving, printing and dyeing, and clothing. Must go through various financing channels. Build a group of leading enterprises with a certain scale, advanced equipment, strong adaptability and risk resistance, which can produce medium and high-grade textiles needed by the market, so that Changxing will move from a large textile county to a strong textile county, go abroad and go global, and be invincible in domestic and foreign markets.