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Construction scheme of rock wool board external wall insulation?
Construction conditions and preparation of thermal insulation engineering
I. Construction conditions
1. Grassroots metope Grassroots metope should be solid and flat, and the flatness and verticality of cement mortar screed-coat should meet the requirements of relevant standards. The basic metope and its cement mortar leveling layer have passed the acceptance test according to the specification requirements.
2. The construction quality of doors, windows and related exterior wall fittings, primary wall, cement mortar screed-coat and doors and windows shall be qualified.
Embedded parts and connectors such as downspouts extending out of the wall and pipes passing through holes in the wall should be installed, and gaps should be left according to the design thickness of the external insulation system.
3. Climatic conditions during the construction of external wall insulation and within 24 hours after completion.
The temperature of the base and construction environment should be between 5℃ and 35℃, and exposure to the hot sun should be avoided in summer; No construction is allowed in windy, rainy and snowy weather above level 5. In case of sudden rain during construction, effective measures should be taken to prevent the rain from washing the wall.
2 Construction preparation
1. Pre-technical preparation (1) Through on-site investigation, the site structure is compared with the design drawings. If the drawings are found to be inconsistent with the site or there are problems that may affect the construction, report them in time and communicate with the owner's supervision, and then the design, the owner and the supervision will negotiate to solve them as needed.
(2) Be familiar with the site situation, master the surrounding environment in detail, and confirm the axis point of the wall, floor elevation, vertical line of the wall, etc. And be prepared for three-line positioning.
2. Materials and personnel are prepared to organize materials and construction personnel to enter the site according to the construction needs of the construction site.
Materials are sorted and listed for storage.
Thermal insulation materials are packed in plastic film bags, which are moisture-proof and rain-proof, and shall not be damaged. It should be stored in a dry and ventilated warehouse and stacked separately according to varieties and specifications to avoid heavy pressure. Mesh cloth and anchor should also be stored waterproof and moisture-proof; Dry-mixed mortar should pay attention to rain, moisture and shelf life.
3. According to the actual situation, engineering characteristics and construction progress, dynamic management of construction machines and tools. The main construction machinery and equipment include: external power supply equipment, electric mixer, electric hammer, impact drill, mixing barrel, steel ruler, scissors, wallpaper knife, spatula, serrated saw blade, 2m guide rule, Mo Dou, stripper, hammer, roller, ruler, and internal and external angle trowel.
Construction labor protection articles, helmets, gloves, glasses, etc. Be well prepared.
Second, the rock wool board external insulation system construction
1 construction process of thermal insulation system: the leveling layer of the base wall has passed the acceptance test and the cleaning tools have been prepared. The materials are ready to be hung, the base bracket is installed, and the polymer modified adhesive is ready. The bonding surface of rock wool board is used for interface treatment and bonding of rock wool board. (Folding grid cloth is pasted on the terminal part), including mortar painting of doors and windows.
Sealing treatment of rock wool board, leveling and verticality inspection and acceptance of dressing rock wool board, anti-crack treatment of interface of polymer modified anti-crack mucilage rock wool board, uniform plastering for the first time of laying electric welding net, burying electric welding net (flattening uneven parts with plastic card), plastering for the second time of installing anchor bolts and anchors, plastering for the third time of embedding glass fiber grid cloth, acceptance of repair leveling project, and wall painting.
2 Key points of insulation system construction Step 1: Basic treatment, elastic control line hanging in order to ensure the flatness and verticality of rock wool board installation meet the requirements, elastic control line and hanging line are needed.
(1) Basic treatment: wall cleaning, oil pollution cleaning, floating ash cleaning, etc. Loose and weathered parts of the wall should be removed. Check whether the leveling layer meets the requirements, and the heat preservation construction can be carried out only after the grassroots level is qualified. The base level is flat1; 3 cement mortar leveling. Before the leveling layer construction, the leveling layer thickness control line should pop up, and the leveling layer mortar should be used to make standard thickness ash cake. Leveling mortar plastering can be completed at one time, with the plastering thickness of 20㎜, and then leveling and repairing the wall with a ruler to meet the flatness requirements. During leveling construction, attention should be paid to the perpendicularity and smoothness of the angle of yin and yang and the opening of doors and windows.
(2) Elastic line control: according to the actual building facade design and external wall thermal insulation technical requirements, horizontal and vertical control lines of external wall doors and windows, expansion joints, decorative joints, etc. All appear on the wall. According to the horizontal point provided by the general contractor, the starting point of the outer horizontal line of the single building and the bracket installation line will pop up.
(3) Hanging datum lines: hanging vertical datum steel lines at necessary places such as large corners (external corners, internal corners) of buildings, and hanging horizontal lines at appropriate positions on each floor to control the verticality and flatness of rock wool boards.
Note: the distance between vertical lines is consistent from top to bottom, and the distance between vertical lines and walls is the thickness of the insulation layer attached.
Step 2: preparation of special adhesive for rock wool board: pour a certain amount of clear water into a clean plastic bucket, add dry powder polymer modified mortar while stirring with a hand-held electric stirrer, and add water according to a specified proportion to stir evenly when using; Fully stir for 5-7 minutes until it is evenly stirred and has a moderate consistency, and then it can be used.
Remember: stir evenly to ensure that the viscosity of the newly pasted rock wool board does not sag, and do not add too much water; Note that the polymer modified binder only needs clean water, and other additives and foreign substances such as cement, sand and antifreeze are not allowed; Note that the prepared binder should be used up within several hours, and expired ash is strictly prohibited; Be sure to clean the tools in time after work.
Inspection: Empirical observation shows that the mixed binder is uniform, in good condition, fresh and of appropriate consistency.
Step 3: The deviation of specifications and appearance dimensions of the selected rock wool board for interface treatment is within the specified range. Before the insulation board is bonded with adhesive, a surface treatment layer must be coated on the mineral wool board.
The method of surface treatment layer is as follows: the outer surface of rock wool board needs to be coated with a layer of adhesive with moderate thickness, and the construction of this mortar must be leveled with a stainless steel leveling scraper to embed cement into the fiber filaments of rock wool board. After the surface treatment layer is slightly dry, it can be ready for gluing.
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