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Fire protection design of wood chips open storage yard in Rizhao wood pulp project?
The bleached wood pulp and paperboard project of Shandong Rizhao Wood Pulp Co., Ltd. (hereinafter referred to as Rizhao Wood Pulp Project) is one of the key construction projects during the Ninth Five-Year Plan period, with an annual output of 6.5438+0.7 million tons. The main products are high whiteness kraft pulp which is in short supply in China and liquid packaging paperboard which fills the gap in China. The total investment of the project is 2.92 billion yuan.
This project includes the following subprojects: material preparation workshop (including stacking and screening of wood chips), pulping workshop (including cooking, washing and bleaching, screening, oxygen delignification and bleaching), chemical preparation workshop, pulp board workshop, cardboard workshop (including pulping, paper making and finishing, and preparation of auxiliary materials and coatings), alkali recovery workshop (including evaporation, combustion, causticization and lime kiln) and thermal power station.
1, design of chip open-air storage yard
This project takes foreign wood chips as raw materials, and the annual demand for wood chips is 367,500 tons (absolutely dry). Foreign wood chips are divided into softwood (softwood chips) and hardwood chips (hardwood chips), of which softwood chips account for 75% of the total consumption and hardwood chips account for 25% of the total consumption. The foreign sawdust is transported to the dock, unloaded by a special gripper to the dock mobile belt conveyor, and then transported by the belt conveyor. According to the project's demand for wood chips, the transportation and storage cycle of wood chips, and taking into account minimizing liquidity and floor space and saving equipment investment, it is designed to unload a pile of wood chips per ship. Due to the variety change of wood chips, three wood chips piles (two of which are cork chips and one is hardwood chips) are planned in the yard. Each pile has a diameter of 133m, a height of 25m and a spacing of 30m, and a storage capacity of1.2500 m3 (virtual product).
2. The main problems encountered in the fire protection design of wood chip open-air storage yard and their causes.
Wood chips are combustible solids, with a water content of about 40%, and the fire risk is Class C. According to the national fire protection code, the maximum size of the open-air storage yard for each pile of wood chips is 25,000 m3, and the scale of the open-air storage yard for wood chips in Rizhao Wood Pulp Project exceeds this requirement.
Article 8.2.3 of Code for Fire Protection Design of Buildings (GBJ 16-87) stipulates that when the total storage capacity of combustible materials such as wood is 1 10,000 ~ 25,000 m3, the fire water consumption is 55L/s. This is based on the statistical results of historical fire data of open-air storage yards in Zhuzhou, Shanghai, Wuxi and Qingdao, and the actual situation of the scale of open-air storage yards at that time. It has been 10 years since the specification was formulated.
However, with the continuous expansion of enterprise scale, it has become an inevitable trend to increase the open-air storage yard of wood chips. In recent years, the scale of open-air yards in several large-scale pulp and paper industry projects newly built, rebuilt and expanded in China has exceeded the scale of open-air yards stipulated in the Code for Fire Protection Design of Buildings. There is no fire in these large open-air storage yards, so it is impossible to provide the actual data of fire water consumption of these large open-air storage yards, so there is no corresponding new national standard. The fire protection design of Rizhao wood pulp engineering chip open-air storage yard can only learn from the existing domestic engineering examples.
3. Present situation of fire protection design of large-scale wood chip open-air storage yard in China
3. 1 A paper mill in Fujian
There are two piles of chips in the open-air storage yard, covering an area of 50,000 cubic meters. It is equipped with low-pressure outdoor fire hydrant and fire extinguisher, and a temporary high-pressure fire fighting system is added. Outdoor fire hydrant system is equipped with pipe network according to 55l/s fire water volume. The temporary high-pressure system consists of three parts: fire pumps (including three, including 1 standby), special pipe network and water cannon. At each point in the chip field, two water cannons are guaranteed to arrive. The water cannon has a range of ≥70m.
3.2 Guangxi B Paper Mill has a 35,000m3 open-air storage yard, which is jointly designed by Beijing Light Industry Design Institute and J.P. Only outdoor fire hydrant system (low pressure) is installed in the wood chip open-air storage yard, and the pipe network and fire extinguishers are arranged according to the fire-fighting water volume of 55l/s, and no other measures are taken.
3.3 Heilongjiang C Paper Mill
Its open-pit chip yard is 6,543.8+0.6 million m3, with a height of 28m, a length of 200m and a width of 60m, which was designed by Sunds Company at 654.38+0.993. Only outdoor fire hydrant system (low pressure) is set in the wood chip open-air storage yard, and the water pressure is 0.35MPa. A fire hydrant is set every 50 ~ 70m, *** 13, and the diameter of the fire hydrant is DN100 mm. In addition, because it is close to buildings, low walls with the height of 1.4m are set around, and no other measures are taken.
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