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What rules must forklift drivers follow?
1. The person in charge of the factory should strictly require the forklift to be driven by trained and certified personnel.
2. Before and after use, the forklift driver should use the checklist to check the forklift, including all alarm and safety devices (see attached table), and immediately report any faults of the forklift to the supervisor; If there is something wrong with the brakes, it is forbidden to use a forklift.
3. The trailer or truck used for loading and unloading should hang the brakes and get stuck in the tires to prevent the car from slipping.
4. Only carry articles within the rated capacity of the forklift.
5. The lifting height of heavy objects should be low, and the fork should not be more than 8 inches from the ground, and lean backwards.
6. Ensure that the loaded weight is stable and will not fall over when turning.
7. No one is allowed to stand under the raised fork or walk under it, whether it is loaded or not.
8. Fork plates, barrel clamps or special handling accessories on baskets or barrels should be used to handle 55 gallon barrels.
9. If there is no auxiliary platform, people can't be lifted by forklift for aerial work.
10. Forklift trucks must not carry any passengers.
1 1. Forklift trucks are not allowed to be used by unauthorized personnel. When the forklift is not in use, the key should be taken away.
12. After the work is completed, the operator shall ensure that:
12. 1 shovel the fork to the lowest position;
12.2 control in neutral;
12.3 brake is in braking state;
12.4 if parked on a slope, the wheels should be stuck;
Turn off the power or engine.
13. Don't block the fire-fighting equipment when parking the forklift.
14. Forklift trucks can only be operated where there is enough space.
15. Pay special attention when the forklift may encounter other traffic equipment.
16. Clear direction signs and passage signs help to avoid unnecessary driving operations.
17. The working plane should be horizontal and firm. Pits and loose materials can be dangerous to forklift operation.
18. Work areas and dangerous places, such as intersections, should have appropriate dimensions and appropriate and uniform lighting. If necessary, consider installing reflectors.
19. There should be no obstacles such as columns and pipes in the operation area.
20. The gradient of the slope should be as small as possible, and the forklift should not cross the slope.
2 1. Forklift trucks are not allowed to work on slopes exceeding the slope specified by the manufacturer. 22. Forklift trucks should be parked in a safe place, preferably away from the refueling area or battery charging area. 1. The forklift has automatic alarm facilities when reversing. Of course, it can be considered to equip the forklift with relevant facilities when it moves forward.
2. When the ignition switch is turned on, the orange flash will start.
3. The operating lamp should be in working condition.
4. There is a reflector.
5. Seat belts and overturning protection cages.
6. Main battery isolating switch.
7. There is a sign of "only authorized operators".
8. There is a speed limit sign.
When choosing a forklift, you need to consider:
1. Stability (weight of treated material, required extension range).
2. Protection of dangerous parts.
3. Noise.
4. Operator's comfort, weather protection and falling objects.
5. Air suspension chairs or other spring chairs to avoid hurting the operator's back.
The maintenance of forklift trucks should be carried out according to the manufacturer's standards.
1. Daily inspection.
2. Check every week.
3. Check regularly as required.
The contents of maintenance inspection shall include brakes, lights, horns, hydraulic system and tires, as well as structural integrity and rotating parts. Be careful-forklift operators should not only pay attention to what they are doing, but also pay attention to other operations around them at all times. Forklift is a dangerous equipment if it cannot be used correctly.
2. Safe operation-Safe operation of forklift means not only being responsible for your own safety, but also for the safety of others around you. Before starting the forklift, check whether it will affect the safety of others.
3. Pay attention to pedestrians-when driving, pay attention to pedestrians, slow down when turning, and always pay attention to honking.
4. Overhead protection–In order to protect the driver, the forklift is equipped with overhead protection devices. The driver's body, including hands and feet, should be within the scope of protection.
5. Rear-wheel steering-Forklift is rear-wheel steering. It is easier for forklift drivers to control the rear wheels, and it is easier to reverse when forking things. When you step back, look back. When your vision is blocked, if possible, try to back off or ask someone to direct you.
6. Mechanical problems-When there is a mechanical problem, you can't fix it yourself. Shut down the forklift and notify the mechanic. When the engine is running, no one is allowed to work on the fork of the forklift.
7. Forklift work basket-No one is allowed to stand on the forklift unless there is a special basket for forklift. The forklift can't be used when people are in the basket. The standard is: the forklift must be braked to death, the engine is running, and the driver is on the bridge. When using the personnel work basket, the driver cannot turn off the forklift and leave the forklift.
8. The stable triangle of the forklift-lift the forklift. As can be seen from the bottom of the forklift, the support point of the forklift is the midpoint of the connecting line between the front and rear wheels. If you connect three points, you will get a triangle. This is the stable triangle of forklift. As long as the center of the forklift is in a stable triangle, the forklift will not fall over.
However, if the center of gravity is outside the stable triangle, the forklift will tip over. The deviation of the center of gravity may be caused by the following reasons:
8. 1 Exercise when lifting heavy objects.
8.2 The goods you are trying to load are overweight.
8.3 Turn when the forklift is driving too fast
8.4 Operating forklift on slope
8.5 Start or stop too fast
8.6 The operation of the hydraulic system is too fast and urgent.
9. The center of gravity of the goods-the front wheel of the forklift is the support point for the weight of the forklift and the weight of the goods. If the weight of the goods is equivalent to that of the forklift, and the distance between the front wheels and their respective centers of gravity is equivalent, then the front wheels of the forklift will play the role of a swing support point. If the cargo is loaded so that the center of gravity of the cargo is far away from the support point, the center of gravity of the whole forklift and the cargo will shift to the outside of the front wheel, which may lead to the forklift overturning. Of course, on the other hand, if the center of gravity of the goods is close to the support point, the whole center of gravity of the forklift and the goods will be behind the support point, and there will be no danger of the forklift overturning at this time.
10. Load capacity
10. 1 Loading multiple goods at the same time-remember that when loading multiple goods at the same time, the heavier goods should be close to the front wheels.
10.2 cargo adjustment-put the heaviest cargo behind the fork, so that the center of gravity of the cargo can be close to the front wheel and the cargo can be more stable.
10.3 stability-tilting the fork backwards can also increase stability. Tilting the fork backward can also make the center of gravity of the goods close to the front wheel.
10.4 Tilting the goods-On the other hand, tilting the goods forward will cause the center of gravity of the goods to be far away from the front wheels, which will lead to instability, especially when lifting the goods. Unless it is for stacking goods, the goods are not allowed to lean forward when lifting.
1 1. Speed-The operating speed of the forklift should be reasonable, while paying attention to the safety of yourself and others. The speed cannot exceed15 km/h.
12. Braking-The forklift should start or stop slowly. It is very important to pay attention to high beams and cables when lifting and transporting goods.
13. Fork adjustment-Adjust the width of the fork patiently to make it suitable for the goods to be lifted. For large goods, the separation of adjusting forks will help to place the goods and make them more stable.
14. Bulk cargo–Do not load bulk or improperly stacked cargo. Goods should be properly stacked and fixed before handling. Bulk goods are more unstable than other goods.
15. Wide cargo-lower the cargo and pay attention to the balance of the cargo. When lifting and transporting long goods, remember to pay attention to the center of gravity of the goods and the loading capacity of the forklift.
16. Exercise on the slope
16. 1 uphill and downhill empty-if you drive uphill, you need to go uphill backwards and downhill forwards. So the center of gravity will fall on the front wheel.
16.2 when loading, go uphill and downhill-on the other hand, if loading on a slope, you need to go uphill and go downhill. So the center of gravity will also fall on the front wheel.
16.3 Turn on a slope-never turn when going uphill or downhill.
16.4 Crossing the slope-Forklifts cannot cross the slope. Because the forklift is narrow, the center of gravity of the forklift can easily move out of the stable triangle, which will lead to rollover.
17. Loading at the dock-The loading dock is a dangerous place. Always pay attention to the edge of the dock. If people and cars in the forklift fall into the water, it may cause casualties.
18. Forklift parking lot
18. 1 responsibility–even if you have parked or left the forklift, the driver should be responsible for the forklift.
18.2 Safety-Forklifts should be parked in a safe area away from heavy traffic.
18.3 Slope-Forklifts should not stop on slopes unless absolutely necessary.
18.4 Lock the wheels-If you need to park on uneven ground, you need to lock the wheels.
18.5 put down the fork-when parking, you need to lay the fork flat on the ground.
18.6 remove the key-remove the key from the igniter.
I) Precautions before startup, during operation and during cargo handling 1. Operators must be trained and hold operation qualification certificates; 2. Before use, you must read the instruction manual of the forklift to understand the performance of each part of the forklift;
3. Before operation, spot checks must be conducted. If anything unusual is found, spot checks should be made immediately. It is forbidden to work with illness. 4, it is forbidden to overload and load imbalance, otherwise it may cause rollover or rear wheel off the ground accident; 5. When handling goods, the shelf should be as low as possible from the ground (about 30cm from the ground) to avoid rollover accidents when turning. The gantry shall lean backwards as far as possible to prevent the goods from leaving the shelves; 6. It is forbidden to turn or change direction on the way up and down the slope, which is prone to rollover accidents. Drive forward when going uphill and backward when going downhill; 7, before starting the forklift appearance safety inspection; 8. Sound the horn before starting, and then check whether the brakes, turn signals and steering wheel are flexible; 9. When starting, first observe whether there are obstacles and people before and after; 10, the power must be turned on before starting the forklift 1 sec; 1 1, it is forbidden to slam on the accelerator from the beginning; 12, when turning, you must turn on the turn signal and honk the horn. If there are many people and cars, or when the driver turns his eyes, he should cooperate with one person; 13. When the vehicle is moving, it is forbidden to carry people on the forklift; 14. If the road surface is uneven under the loading condition, you should drive carefully (it may cause the rear wheel to leave the ground, or bend the fork to make the goods deviate from the center or even land); 15. Do not arbitrarily change the safety device of the forklift; 16. Wear work clothes when driving; 19, forklift fork goods must be stable, it is forbidden to load and unload under unstable conditions; 20. It is forbidden to load goods whose height exceeds the shelf height; 2 1. Forklift fork goods, it is forbidden to stand under the fork; 22, it is forbidden to personnel standing on the fork to rise, fall, climb; 23, don't put your hands and feet into the gap of the portal frame; 24. The spacing between forks should be adjusted to a suitable position. First, raise the shelf slightly, loosen the fixing bolts of the shelf, adjust it to the best position with your feet, and then tighten the fixing bolts of the shelf. 25, the tension of the left and right chain should be consistent; 26. In the process of forking goods, the forklift should pay attention to the fact that the front end of the forklift should not touch the goods (because most of our company uses forklifts to carry resin powder packages, and if we don't pay attention, it may damage the packages and cause unnecessary waste); 27, in the process of loading and unloading, other personnel don't close to the forklift; 28. Workers are not allowed to unload directly from the fork, or stand on the fork to unload; 29. It is forbidden to use the pressure of goods (the fork is not adjusted to the best clearance when unloading) to achieve the purpose of unloading, otherwise it may cause rollover or goods falling from a height; 3 1, try to avoid emergency stop.
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