Will it save more money to use intelligent calipers in steel rolling production line?

The workload of a caliper is enough to meet the workload of many testers. At the frequency of 2000 Hz per second, the detection accuracy can reach 0.065438 0 mm. The detection accuracy and efficiency are not only more efficient and comprehensive than using testers, but also do not need to pay wages and reduce personnel, but the detection efficiency and quality will be improved.

2. Service life

The service life of each intelligent caliper can reach eight years and can be used continuously.

3. Improve the yield.

A high-speed wire rod with an annual output of 800,000 tons can reduce the waste by 80× 0.3% = 0.24 = 2,400 tons.

The difference between finished rolled products and waste rolled products is about 1 1,000 yuan/ton, and the annual benefit after installing calipers is 2400× 1 1,000 = 2.4 million yuan.

4. Reduce failures

Production line with an annual output of 800,000 tons: 80×0.05%=0.04=400 tons.

The price of finished rolled products is: 400 * 3500 = 1.40 million = 1.40 million yuan/ton.

Therefore, only from the point of view of reducing faults and raising the price of finished products, it can save 3.8 million yuan every year. In eight years, it will be 30.4 million yuan, not to mention salary reduction.

It saves a lot of money for rolling mills and improves the quality. Moreover, the intelligent measuring instrument also has an analysis system, which draws charts such as fluctuation chart and defect chart according to time and stores historical data. According to these data, operators can easily track the location of defects, and can also measure the periodicity and make adjustments in advance.