What is the production process of sweaters in wool mills?

Qianquanbu

First, resume office (blue card office)

According to the instructions of White Card Office, start the machine with goods of the same size. After washing and ironing, works of various sizes can be submitted to the merchant for approval before opening large goods. Otherwise, change the threat number, and then change it again until it is confirmed.

loom

1, prepare the sending and receiving book according to the quantity, code number, color and cylinder number of the production order, and align the cylinder number, code number and threat paper during delivery to prevent the wrong cylinder and code.

2. Loom employees should ask the master to adjust the machine and pull the word code before they can start weaving. The first piece of knitted shirt must be checked by the master to see if it is knitted correctly. If the words don't match, pull down a piece until OK.

3. After a dozen shirts are woven, return them to the receiving and dispatching department and weigh them to see if the weights are consistent (if not, notify the production department), and then hand them over to the piece counting department.

4. The film inspector should carefully check the papers with the expectation of 100%. If anything does not meet the expectations, it will be returned to the loom for rework. If there are any leaking needles, holes, single hairs or coarse hairs, repair them if you can. If it can't be mended, it will be returned to the weaving, and all shirts will be returned to the conference department after inspection and repair.

Third, sewing board.

1, when each plate is delivered, first send and receive books according to the quantity and size of the production order, and pay attention to whether the seam wool, color and cylinder number of each code are consistent.

2. When sewing shirts, seam should be done according to the required size (please try sewing 1 piece before each batch of goods is opened), and the sewn shirts should be handed over to the line inspection office, and the line inspection should be 100% carefully. Check the collar, neckline size, hem size, hem length, seam tightness, eye leakage, single wool and shirt feet.

3. If special techniques such as embroidery, car embroidery and bead embroidery are needed, it is necessary to replace the white-stitched wool clip without closing it, so as to facilitate the clip removal.

Fourth, pick and bump.

1, be careful when picking and bumping the yarn to prevent cramping, and take the collar according to the original requirements.

2. After delivery, hand it over to the delivery office, and it will be inspected by a special person 100%. Pay special attention to whether the selected collar and threaded end meet the requirements of the original office. If there is any wool leakage, the single wool should be mended, and all the miscellaneous hairs on the sweater should be cleaned before handing it over to the next department.

Embroidery, car flower, beading, etc.

1, according to the customer's approval, 100% flower shape and color acceptance. Embroidered wool head and patterned paper should be removed, and the goods should be packed neatly before opening. You can't open large goods until the business approval is OK.

2. Sweaters with car flowers and beads should be ironed before sending them, which will be accepted according to the customer's 100% approval.

3, hand hook process should be 100% check pattern, tightness, size and other important links.

2) The whole post-production department

First, clean the headlights.

When receiving the goods sent before, first count them in batches and then illuminate them. Pay attention to whether there are any missing eyes, needles, single hairs, loose needles, etc. On the shirt body, at the same time, send workers to pull the eyes at 100% to prevent the lost eyes from being found by lighting. In case of the above situation, mark it with a thread hook, and mend it by sewing clothes.

Second, mend clothes.

The quantity of mending clothes should not be too tight, and the seam should be stable, and then it should be handed over to the washing department.

Third, the washing department.

Before washing water, the washing department should divide colors in batches, check whether the number of each color is equal to the number of sheets, do it according to the feel and color of the guest's OK, and then try washing water by drawing all the codes of each color. Whether the trial ironing size handed over to the ironing master is consistent with the production list, but it should be noted that the washing time and amount of each trial washing must be recorded, and the washing size and its changes must be mastered. Post-production and improvement must be carried out according to the opinions of the basket card office. When washing water, you must specify the standard amount of each color, such as washing time, washing weight and dehydration, but the drying time should not be too long to avoid excessive dissolution of the sweater. The wool of each kind of big goods is different, so we should master the time, weight and size. In short, we must pay attention to the color (whether it will turn yellow after bleaching), feel (the washing department should take the feel as the standard for each batch) and size.

Fourth, light the lamp after washing water.

After washing the water, be sure to look at the light to see if there are any leaking needles, eyes, hairs and holes in the shirt body. If this happens, you need to mark the clothes with thread.

A preliminary investigation of verbs (abbreviation of verb)

After lighting the light, you should make a preliminary inspection. Attention should be paid to flower hair, tube difference, thread head hair, coarse and young hair, burst seam, stain, needle leakage, eye leakage, single hair, etc.

Sixth, the initial supplement.

Carefully repair each position, unify the characters, avoid repair marks, and stabilize the take-up port.

Seven, button department, flat car department

1, which will be sent to the button department after the initial replenishment. When the button department receives the goods, it will first separate the color codes in batches, and then extract the same color code for re-processing, such as line color, button door, button buckle, etc., and then it can be turned on after it is qualified. Before starting the machine, please clean the machine to prevent the sweater from getting dirty by oil. Make sure the number and distance of buttons for each piece. If there are brown shirts, aim at the midpoint, and then adjust the size of the button door before production. Attention should be paid in production: distinguish whether this batch of goods is men's or women's? Do you want to nail the beer button? If it is a four-hole button, it depends on whether the button lines cross. Before buttoning, check whether the button falls off, whether the thread is in good condition and whether the thread is clean. Fasten the button thread before you can cut it. You can't cut the shirt when you cut the buttonhole. After the button door is finished, nail the button and give it to the ironing department.

2. First, the zipper of the car should be aligned. Only when you are qualified can you start the car, distinguish the code numbers, and do not pull cars with different code numbers. Symmetrical left and right, no height, moderate paper mouth, neither too big nor too small, so as not to expose teeth or protrusions.

Eight, ironing department

Before ironing, the master of the ironing department should tell the staff what to pay attention to when ironing clothes, such as ironing the mirror, crooked collar, side bone size, twisted bone and so on. How to iron the shirt beautifully, strictly abide by the size regulations, all employees must do it according to the requirements of the production order, the size or shape of the shirt can not be modified, and the ironed shirt should be handed over to the ruler.

IX. Scale

The ruler receives the goods according to the receiving size of 100% on the production list, and receives the goods according to the quality requirements. Non-conforming products should be returned to the ironing staff and turned into qualified products before receiving the goods.

X. automobile department

1, take care of the color and method of bus wheat line, make a sample of bus wheat and put it in the department for employees' reference.

2. When sending and receiving wheat heads in the car, the foreman should tell each worker to do it by special personnel.

3. After the car is collected, it should be returned to the acceptance office 100% for acceptance. Is there any situation such as wheat throwing, wrong code, low line color or high wheat head and broken line?

XI。 review

Pay attention to thread ends, hairiness, stains, needle leakage, eye leakage, single hairiness, and seam bursting during re-inspection. If there is any problem, mend the shirt carefully and wash the shirt after shooting to avoid water marks.

Twelve. supplement

The word code should be unified to avoid seam marks, and the take-up should be firm. After re-inspection, it will enter the general inspection.

Thirteen, regular inspection

Pay attention to problems such as flower hair, thread, rough hair, stains, and missing clothes.

XIV. Total remuneration

The words of mending clothes should be unified, and the mouth should be closed steadily to avoid mending clothes marks. If there are traces of mending clothes, they should be returned.

Fifteen. Packaging department

Before packaging, the shirts that have been coded are first batch, color-separated, coded, wool-sucked and divided into cylinders by a special person, and then they are branded by a special person. Pay attention to the wrong batch, color and code when playing cards, and then check the shirt. At this time, you should pay special attention to the shape of the shirt, and then give it to a special person to bag it. Then check for the wrong color or code. After the injection, the needle is nailed and the color code is installed in the middle. Pay special attention to whether the price tag is correct when packaging, and then the packaging union will color and code the wheat. Before packaging, the packaged boxes should be divided into batches, and then the boxes should be neatly stacked according to color and code. After checking the final period, the guests will pack up and wait in the warehouse.