Conditions for examination and approval of foundry projects

In order to guide the healthy, orderly and sustainable development of the foundry industry, promote the optimization and upgrading of the industrial structure of the foundry industry, curb low-level redundant construction and blind expansion of production capacity, protect the ecological environment, promote energy conservation and emission reduction, improve the utilization level of resources and energy, enhance the overall strength of China's equipment manufacturing industry, and promote China's transformation from a world foundry power to a foundry power, this access condition is formulated in accordance with relevant laws, regulations and industrial policies.

The latest OEM approval rules mainly include the following contents: 1. Newly-built construction units shall apply for examination and approval as required: the establishment of newly-built construction units shall apply to Suqian Administration for Industry and Commerce in accordance with the requirements of Enterprise Law, Collective Economic Management Law and Suqian Foundry Management Regulations. 2. Full-time institutions should be responsible for examination and approval: To independently examine and approve foundries in all provinces, full-time institutions with examination and approval authority must be set up. 3. The examination and approval authority should carefully examine the examination and approval materials of the foundry: the examination and approval authority should carefully examine the application materials of the foundry, including the integrity of the construction unit, workshop area, workshop casting capacity, casting equipment quality, etc. , to ensure compliance with safety technical standards. In addition, in order to ensure that the foundry investment is more standardized and effective, Suqian will also implement a number of management improvement measures, including the implementation of quality management system, scientific standardization of casting technology, and the adoption of internationally accepted technologies. In the actual implementation process, Suqian will also conduct on-site inspection to check the service items and casting quality to ensure the standardization of casting management.

I. Construction Conditions and Layout

(1) The layout and location of foundry enterprises conform to the national industrial policies and relevant laws and regulations, and conform to the development plans of foundry industry and equipment manufacturing industry in all provinces, autonomous regions and municipalities directly under the Central Government.

(two) the casting enterprises in scenic spots, nature reserves, water sources and other areas (first-class areas) designated by the relevant competent departments of the State Council and the people's governments of provinces, autonomous regions and municipalities directly under the Central Government shall not be recognized; In Class II and III areas (other areas outside Class I area), the discharge standards and disposal measures of various pollutants (air, water, noise at factory boundary, solid waste) of new (expanded) foundry enterprises and original foundry enterprises shall comply with the provisions of national and local environmental protection standards.

(3) Newly-built (expanded) foundry enterprises should pass the Environmental Impact Assessment and Approval of Construction Projects and the Occupational Health and Safety Pre-evaluation, and pass the "three simultaneities" acceptance of project environmental protection and occupational health and safety protection facilities.

Second, the production process

(1) Enterprises should reasonably choose a casting process with low pollution, low emission, low energy consumption and high efficiency according to the materials, varieties and batches of castings produced.

(2) Backward casting processes such as clay sand dry mold/core, oil sand mold/core and seven sand mold/core shall not be adopted.

Third, production equipment.

(1) The enterprise should be equipped with smelting equipment and refining equipment matching the production capacity, such as cupola, medium frequency induction furnace, electric arc furnace, refining furnace (AOD, VOD, LF furnace, etc.), resistance furnace, gas furnace, etc. Necessary chemical composition analysis and molten metal temperature measurement equipment should be equipped in front of the furnace, and corresponding effective ventilation, dust removal and smoke exhaust equipment and systems should be equipped.

(2) The blast furnace for foundry shall conform to the standards and conditions for the determination of foundry pig iron enterprises promulgated by the Ministry of Industry and Information Technology, and be determined by the Ministry of Industry and Information Technology.

(three) the enterprise should be equipped with molding, core making, sand treatment, cleaning and other equipment that match the production capacity. Enterprises adopting sand casting technology should be equipped with used sand treatment equipment. The recycling rate of all kinds of used sand should reach: sodium silicate sand (regeneration) ≥60%, furan resin self-hardening sand (regeneration) ≥90%, alkaline phenolic resin self-hardening sand (regeneration) ≥70% and clay sand ≥95%.

(four) enterprises or industrial clusters and industrial parks should have laboratories and necessary testing equipment that match their production capacity and quality assurance.

(5) Sand falling and cleaning procedures shall be equipped with supporting sound insulation and noise reduction and ventilation and dust removal equipment.

(6) The melting speed of cupola in existing foundry enterprises should be greater than 3 tons/hour, coreless power frequency induction furnace and 0. 25 tons and above aluminum shell non-magnetic yoke medium frequency induction furnace, oil-fired heating furnace for casting; The melting speed of cupola in newly-built (expanded) casting enterprises should be greater than 5 tons/hour, and oil-fired heating furnaces for casting should not be used.

Four. Enterprise scale (production capacity/output value)

(1) The annual production capacity of castings of existing foundry enterprises that produce iron castings, steel castings, aluminum alloy castings, copper alloy castings, centrifugal ductile iron pipes and centrifugal gray iron pipes shall not be lower than the required tonnage or output value according to the region and casting materials (see table 1).

(2) Non-ferrous castings except aluminum alloy and copper alloy listed in table 1 [casting material "other (non-ferrous)" shall not be lower than the required output value (listed in table 1).

(3) The annual production capacity of newly-built (expanded) foundry enterprises in Class II and III areas shall not be lower than the required tonnage or output value according to the location and different casting materials and processes (see table 1).

Verb (abbreviation of verb) product quality

(1) Foundry enterprises should establish a quality management system according to GB/T 1900 1-2008 (or ISO/TS 16949), with independent quality management and monitoring departments, full-time quality monitoring personnel and a sound quality management system.

(2) Appearance quality (dimensional accuracy, surface roughness, etc.). ) and internal quality (composition, metallographic structure, properties, etc.). ) shall meet the technical requirements specified in the product.

Energy consumption of intransitive verbs

(1) Enterprises shall establish an energy management system in accordance with GB/T 15587-2008.

(two) new or expanded casting projects need to be evaluated and reviewed for energy saving.

(3) The main smelting equipment of the enterprise should meet the required energy consumption indicators (see Table 2~ Table 6).

(4) The comprehensive energy consumption per ton of cast iron of the enterprise is ≤0. 44 tons of standard coal; Comprehensive energy consumption per ton of cast steel ≤0. 56 tons of standard coal.

Seven. environmental protection

Dust, smoke and exhaust gas

Dust, soot and other waste gas in the production process should be collected and purified, and the waste gas discharge should conform to the Emission Standard of Air Pollutants for Industrial Kilns (GB9078- 1996), the Comprehensive Emission Standard of Air Pollutants (GB 16297- 1996) and the Emission Standard of Air Pollutants for Boilers (GB 1996) Odor emission produced in the production process shall conform to the Emission Standard for Odor Pollutants (GB 65438

(2) Waste water

According to the discharge direction, it should meet the requirements of Integrated Wastewater Discharge Standard (GB8978- 1996) and local pollutant discharge standards.

(3) Solid waste and hazardous waste

Solid wastes such as enterprise waste sand and waste residue shall be stored and disposed in accordance with GB 18599-200 1 Pollution Control Standard for Storage and Disposal Sites of General Industrial Solid Wastes (GB 18599-200 1) and meet the requirements of national and local environmental protection departments. Hazardous wastes generated by enterprises shall be classified and collected in standardized classified collection containers (tanks and yards) according to the laws and regulations of the national hazardous waste list, and handed over to institutions with relevant hazardous waste disposal qualifications for harmless disposal.

(4) Noise

In order to improve the noise control measures, the noise at the boundary of the factory should comply with GB 12348-2008 "Standard for Noise at the Boundary of Industrial Enterprises".

(5) Environmental management

Enterprises should establish environmental management system according to GB/T2400 1-2004 standard.

(vi) Cleaner production

Support and encourage existing foundry enterprises to actively carry out cleaner production, carry out cleaner production audit according to law, vigorously promote cleaner production technology, and continuously improve the cleaner production level of enterprises.

Eight. Occupational health and safety and labor protection

(a) enterprises should formulate rules and regulations on labor protection and safety in production, and operate effectively.

(2) The enterprise shall provide employees with necessary social insurance and welfare according to relevant laws and regulations, and issue necessary labor protection articles (such as dust prevention and ear protection, etc.). Employees engaged in hazardous operations should have regular physical examinations, with a physical examination rate of 100%.

(3) The enterprise shall comply with Technical Specification for Dust Prevention in Foundry Workshop (GB8959-2007) and occupational exposure limits of Hazardous Factors in Workplace (GBZ2. 1-2007 and GBZ2. 2-2007), "Hygienic Standard for the Design of Industrial Enterprises" (GBZ 1-20 10) and other relevant standards, equipped with preventive measures to prevent occupational hazards such as dust, harmful gases and noise, and equipped with necessary treatment equipment.

(4) Enterprises should establish an occupational health and safety management system according to GB/T 28001-201.

Nine, personnel quality

(1) Personnel in special positions such as special operations, special equipment operation, physical and chemical inspection and nondestructive testing shall have the qualification certificates issued by the corresponding qualification departments, and the holding rate is 100%.

(two) enterprises should formulate the qualifications and training plans of all kinds of personnel, and regularly carry out training in management, technology, skills, laws and regulations, and the training rate is over 98%.

X. Supervision and management

(1) Foundry enterprises may apply for admission recognition in accordance with the provisions of these access conditions, and the competent industrial departments of all provinces, autonomous regions and municipalities directly under the Central Government shall organize the examination of foundry enterprises applying for admission recognition in accordance with these access conditions; The competent department of industry in the State Council organized spot checks, and the foundry enterprises that meet the access conditions were released to the public in the form of announcements.

(2) The competent industrial departments of all provinces, autonomous regions and municipalities directly under the Central Government shall be responsible for organizing the preliminary examination of the foundry enterprises that have declared their access in the region, and conducting supervision and inspection on the foundry enterprises that have declared their access.

(3) The measures for the administration of enterprises' market entry announcements shall be formulated separately by the Ministry of Industry and Information Technology.

XI。 supplementary terms

(1) This access condition is applicable to all foundry enterprises (including workshops) in People's Republic of China (PRC) (except Taiwan Province Province, Hongkong and Macau).

(2) When the standards quoted in this access condition are revised, the latest version shall be used.

(3) This access condition will be revised and announced to the public according to the development of China's foundry industry and the changes of relevant national policies and regulations.

(4) The Ministry of Industry and Information Technology shall be responsible for the interpretation of these access conditions.

I hope the above content can help you. If in doubt, please consult a professional lawyer.

Legal basis:

Article 15 of the Regulations on the Administration of Approval and Filing of Enterprise Investment Projects

Enterprises that practise fraud, fail to implement the announced capacity replacement plan and increase production capacity in violation of regulations will be severely punished.