What are the usual maintenance contents of Qingdao servo press?

Qingdao servo press consists of frame, head, workbench, push rod, pressure plate, servo motor, motor controller, deceleration drive, brake, position sensor, programmable controller, touch screen, working mechanism and auxiliary mechanism.

First, precise control function.

Because the press itself has accurate pressure and displacement control functions, there is no need to add a limit on the fixture. Processing different products only needs to call different press-fitting programs, so it is easy to realize multi-purpose and flexible assembly of one machine.

Second, save energy.

Compared with the conventional hydraulic press, the energy-saving effect of servo press is more than 80%. The servo motor drives the printing machine, and the printing machine works entirely by the torque of the motor. By mixing (screw, multi-link, etc. ) booster mechanism, small motor can play a big power. There is no clutch, and the motor drive unit controls the start and stop of the motor. Because the flywheel is omitted, the motor only rotates during stamping, which saves the idling energy consumption of the common press motor and flywheel. Because there is no clutch, the energy consumption of the clutch is also reduced.

Third, keep the press-fitting data.

The relationship among time, press-fitting force and press-fitting data in the whole displacement process is dynamic, and the graphics are displayed on the touch screen of man-machine interface in real time, which saves the functions of query, extraction and printing for product analysis. The required pressure values of products in different positions can be accurately determined through the press-fitting relationship diagram. The system can store 200,000+production report data. It can be directly output to the upper computer in EXCEL format for query, and the press-fitting data can also be stored in the flash disk through USB interface, which ensures the traceability of product processing data and is convenient for production quality control and management.

Fourthly, the noise is low, the vibration is small and the die life is long.

Because of the imported servo motor and CNC control system, a special working characteristic curve is designed to control the punch speed during blanking, thus reducing the vibration and noise of blanking and improving the service life of the die. The blanking noise of CNC press driven by Qingdao servo motor is more than 20dB lower than that of ordinary crank press. At the same time, because there is no idling of the motor and flywheel, there is no noise at all without blanking.