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Construction scheme of color steel plate house
A, construction material requirements:
1. Check whether the main materials, finished products and semi-finished products used in the project meet the design requirements, and do not use any defective materials.
2. Do not use wooden materials and other materials that do not meet the requirements of cleanliness standards in the clean room.
3, all kinds of materials in a closed, clean and dry environment, and flat on the moistureproof film.
4, the choice of color steel plate and aluminum profile, first of all, field visits to manufacturers, screening.
5. The color steel plate is made of Baosteel coil with the thickness of 0 and 5mm, with the second paint film. The color code is even milky white with no obvious color difference.
6. All the yin and yang angles of the partition wall in the clean area are connected by arc aluminum alloy pieces, and a special arc skirting line is adopted between the partition wall and the ground, with an arc radius of R=50.
7. The surface of the color steel plate is crisp, the bending is straight, the template size is error-free, and the whole bulging and depression of the color steel foamed plate are not allowed.
8. All doors are stainless steel hand locks, and the lock core is more than 65mm away from the door edge, except for the lock core with a key that can lead to the door lock outside the clean area.
Second, the construction conditions
1. The installation of color steel plate in clean area shall be carried out after the completion of civil engineering and decoration works, and the indoor space shall be clean and dust-free.
2. The requirements for ground flatness are high, and individual uneven places on the site should be reported to the owner, which will be handled by the ground construction unit.
3. After the completion of the pipeline and air duct construction in the ceiling, the construction of color steel plate shall be carried out after pressure test and concealed acceptance.
Third, the construction steps and scheme:
1. Setting-out: First, determine the vertical and horizontal reference lines according to the drawings, and check the dimensions of civil structures, if they are inconsistent with the drawings. Determine the position, distance and specifications of each door and window according to the drawings, and mark the opening direction of the door. The size deviation of each single room is not more than 2‰. The horizontal pipe shall determine the elevation of each axis, and indicate the elevation on the column at the same time to ensure the accuracy of determination. After the lofting is completed, please ask Party A, the supervisor and the designer to confirm, and the construction of color steel plate can only be carried out after confirmation.
2. Installation of geosyncline: The aluminum base plate must be close to the ground, and the error with the pay-off shall not be less than15 mm ... The aluminum seat shall be rounded with double corners. At the interval between l- 1 and 2m, the base is fixed on the ground in the middle of the seat with steel nails, and the error is corrected with gaskets. Ensure the length and size of joints at T-shape and corner, so as to facilitate the installation of three-dimensional corner pieces.
3. Installation of coaming and roof panel: The coaming and roof panel should be installed smoothly and tightly, and the gap width should be controlled at 3mm to ensure the quality of subsequent gluing. The corners shall be vertically connected, and the vertical deviation of the coaming shall not be more than 2‰. The flat-fell seam between the fender and the roof is flat and tight, and it is relatively flat after loading, and the deflection is strictly controlled at ≤L/240. Coaming and roof edges. The coaming is connected with the top plate. () The connection between the top plates adopts T-shaped aluminum main beam, and the joint of the two top plates is provided with reinforcing ribs. When arranging roof slabs, all tuyeres and lamps should be considered to basically avoid slab joints and ensure the strength of steel plates. The diameter of the suspender of the ceiling board is l0mm, and the suspender is connected with φ 10 expansion screw after being drilled with an electric hammer, and the suspender spacing is 1- 1, 2m. The hanging steel bar adopts Hualan adjusting screw to control the height.
4. Installation of windows, doors and transmission windows: install windows with aluminum double-pressed trunking and flat glass. Manufacture of double doors and windows. Assembly structure of single-leaf door. The transmission window is made of stainless steel.
5. Installation of holes, tuyeres and lamps: firstly, make sure that the positions of all holes are consistent with the drawings, and consider that the distance between tuyeres and lamp holes is symmetrical. Use a copying knife to open a hole in the lofting position to prevent the lower deviation. All rectangular and rectangular openings should be edged with aluminum and reinforcing ribs. When installing tuyeres and lamps, keep the surrounding environment smooth and tight. All kinds of pipes enter the clean area, and their sealing treatment is strict and reliable.
6. Tearing the film: Before tearing the film, use a hair dryer and a vacuum cleaner to suck it repeatedly, and then start tearing the film after cleaning.
7. Cleaning: Clean the torn film and all the unnecessary things, and then clean it strictly again. Glue can only be applied after delivery and acceptance.
8. glue
1。 After the installation of regional color steel plates is completed, the glue is sealed. The sealant is Dow Corning silicone glass glue with good elasticity and high strength, which is basically the same as the color of color steel plate.
2。 Before gluing, clean up the site, clean up the construction surplus, the surface and groove of sealant that needs to be embedded, and the interior of the air duct must be strictly cleaned to remove impurities and oil stains to ensure dense paste.
3。 Glue the upper part of the roof first, and then glue the lower part, fender and all corners after the upper flat-fell seam is completed.
Fourth, the project schedule and quality control measures
1, according to the clean factory.
Code for construction and acceptance (GB50073 I * *).
2. Strictly ensure that the construction of color steel plate is carried out after the acceptance of the last working procedure. Colored steel plates shall be stacked and transported as required to prevent deformation, scratches and bumps.
3. The construction progress of color steel plate should be divided into regions, from large to small, and the materials should be arranged reasonably. After the acceptance of an area, if the construction does not meet the quality requirements, it should be reworked in time. Through mutual help, mutual teaching and learning, and matching high and low skills, project crossover avoids the phenomenon of missing work.
4, engineering control, the nature of work in each area is different, according to the actual situation to decide to arrange tasks, complete the reasonable adjustment of daily workload, so that every construction worker can finish the project reasonably and in time.
5. The materials used in the project have certificates and are consistent with all the materials on the drawings. According to the specific situation of the project, the material selection should be adjusted specifically, taking economy as the principle.
6. When each operation point is crossed, the cutting personnel shall cooperate with each other for recheck, and the lower dimension that meets the requirements of the drawing can be cut.
Shenzhen Taijieer Purification Technology Co., Ltd. is a high-tech enterprise specializing in general contracting of clean room system engineering. The company undertakes the design, manufacture, installation, debugging and testing of air purification projects in high-tech fields such as biopharmaceuticals, aseptic rooms, food, cosmetics, electronics and laboratories.
Construction scheme of color steel plate house (2)
Article 1 This compilation is based on the installation scheme of color steel plate houses, and the compilation basis is as follows:
1, the construction of prefabricated houses shall be compiled according to the drawings and requirements.
2. Prefabricated houses are manufactured and installed according to the general structure.
Article 2 General situation of prefab house
The mobile home is a simple light steel structure mobile home project, and the specifications of the architectural landscape are as follows:
1. Please refer to the temporary schematic diagram of the project for details.
2. Adjust erection and erection.
Structure: The prefabricated house is light steel structure with square columns and angle steel plate beams. The members that need to be spliced are spliced by bolts, which not only meet the requirements of relevant codes and manuals, but also meet the requirements of equal strength and stiffness. The front wall, back wall and umbrella wall adopt 75 series, the roof adopts 100 series, and the interior partition adopts 50 series EPS sandwich color steel plate. Colored steel plates on the roof and walls are connected with this Ayong-shaped aluminum profile and fixed with rivets. 200mm after roof cantilever and 1200mm before cantilever. Free fall into the water. The house adopts plastic-steel movable window, and the door adopts 50 series EPS sandwich color steel plate.
Article 3 Basic requirements for site selection
1, according to the general layout of the construction site, meet the safety and fire protection requirements.
2. Trailers shall not be placed under high-voltage lines, nor at ditches, cliffs, river banks, strong wind exits and other places that affect safety.
3. The trailer should be closed management, and keep an effective distance from the work area and residential areas.
Article 4 Basic requirements for installation
1, the erection of mobile homes must conform to the safety regulations such as firmness, safety, moistureproof, warmth, bright ventilation and fire prevention, which will not affect the requirements of the surrounding environment, facilitate the lives of migrant workers and be beneficial to their health.
2, trailer should ensure the safety of the main structure, facilities in good condition.
3. The trailer should have the ability and strength to resist 8- 10 gale.
Article 5 the erection and reinforcement measures
Trailer balcony plus 1, 40*40 wind-resistant column. The columns are welded with 30*30 angle steel, and the roof is fixed with 125mm tapping screws from top to bottom.
2. In order to prevent the load of snow in winter, a 40*60 square pipe beam is set in the middle of the trailer roof to prevent the roof from being collapsed by heavy snow. Generally, only Datong considers snow-resistant reinforcement.
Article 6 the construction preparation plan
1, construction site preparation
(1) The site of this mobile home has been completely cleared according to the requirements of the general layout, the site has been leveled, and the transportation road in the site has been repaired.
(2) Power consumption for construction: it is led from the main distribution line, and three distribution boxes are set at the construction site, and all distribution box power supplies are led from the main distribution box.
(3) The accommodation of on-site construction personnel shall be arranged according to the specific conditions of the construction site.
2, construction technology preparation
Actively organize technical personnel to read the drawings carefully, explain the erection scheme to the construction personnel, explain the design content and construction technical requirements of the project to the construction personnel, and implement the construction scheme.
3. Material preparation
According to the requirements of construction progress, organize the supply of goods, determine the processing supply point and supply mode, organize the materials to enter the site as planned, and store them in the specified time and manner.
4, labor organization plan
Establish a capable construction team, reasonably cooperate with candidates with construction experience, entrepreneurial spirit and high work efficiency, and organize labor according to the requirements of construction progress and manpower demand. At the same time, carry out safety, fire prevention and civilized construction education.
5, transportation preparation
According to the quantity, variety and time of materials entering the site, determine the mode of automobile transportation and choose the most reasonable loading capacity and quantity.
Article 7 Site Installation
1. First, measure whether the axis size of each wall foundation meets the requirements of the drawings, and the deviation of local line size is not more than 25mm, and the deviation of wall foundation height is not more than 10 mm. ..
2. Unload the materials before they arrive at the site, and carry them to various construction sites reasonably, in one step. When handling, please handle with care to avoid material damage. Only after the material is reasonable, check the overall dimensions and welding quality of steel members before construction.
3. According to the paper size, buy the chassis iron first and fix it with expansion screws.
4, steel structure assembly, first of all, the square pipe and steel beam are assembled one by one with screws. When assembling, all bolts must be tightened. Check whether the steel beams are vertical, on the same plane, and whether the component dimensions meet the requirements until they are all met.
5. The assembled steel structures shall be installed one by one. First, support the first steel beam. After the steel beam is erected, it should be firmly supported by steel pipe columns. Adjust the first steel beam to be perpendicular to the ground with a plumb line, then support the second steel beam and install it as above. Then install the plate beam, which is fixed with the main beam by bolts, and the rest are respectively.
6. After confirmation, weld the horizontal support and frame on the steel beam with angle iron, and then weld the square column with the angle iron of chassis 4.
7. After installing the main girder, install the floor. Floor to floor should be dense.
8. After the floor is paved, install the wallboard. When installing wallboard, doors and windows should be reserved. After all external walls are installed, install the roof. After roof covering, the roof top should be completed first, including cornice, waterproof treatment and roof covering.
9. After the overall installation of the house is completed, install the doors and windows. Pay attention to the compactness of the window, and there can be no gap with the wallboard. After the window is installed, it should be waterproof and the door should be installed straight.
10. When installing stairs and railings, the railings should be straight and the columns of the railings should be firmly connected. The stair step should adopt angle steel stairs, and the stairs should not be shaken. Stairs are fixed with gables, and railings are fixed with 75mm tapping screws.
1 1. The user pours the upper floor, installs wires, and then carries out the lower ceiling. The gasket should be placed in the corner brace nail to prevent the corner brace from falling off.
12. Conduct self-inspection after the project is completed.
13. Conduct overall acceptance of the house together with users.
Article 8 Safety guarantee measures
1, strictly abide by the six disciplines of safety in production and the provisions of "ten don't burn" in welding.
2. The construction area must be isolated from the outside world.
3, enter the construction site personnel must abide by the provisions of production safety.
4, construction personnel must wear safety helmet, it is forbidden to throw objects at high altitude.
5, all power tools should have someone who's in charge, cable protection materials are complete.
6. Safety and construction quality must be paid attention to during construction.
Article 9 Use of mobile homes and matters needing attention
1. Use the trailer in strict accordance with the regulations and requirements of the manufacturer, and don't overload it. It is forbidden to change the structure and function of trailer 5.
Article 10 Design load of prefabricated houses
1, wind resistance: 8- 10.
2. The seismic fortification intensity is 6 degrees.
3. Snow load on the roof: 120kg/m2.
4. Roof wind load: 80kg/m2.
Article 11 Acceptance criteria for prefabricated houses
1, the color steel plate has no obvious scratch and color difference.
2, color steel plate and other fixed objects must be connected firmly.
3, color steel plate vertical deviation shall not be greater than 65438+00 mm. ..
4, can not have obvious gap between color steel plate.
5. After the cornice installation is completed, it is necessary to check whether the sealant is painted completely.
6, color steel plate and aluminum plate fixed, core-pulling rivets must be neatly arranged, the spacing shall not be greater than 400 mm ..
7, plastic doors and windows installation must be straight, there can be no big gap between wallboard, joints must be coated with sealant, after the installation is completed, in principle, should clean up all the dust and garbage, keep the prefabricated house clean and tidy.
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