What are the characteristics of the winding machine?

The wires commonly wound by winding machines are mostly enameled copper wires (winding inductor coils for electronic and electrical products), enameled aluminum wires, and textile wires (winding yarns for textile machines, wire skeins), as well as heating wires and solder wires, wires, cables, etc. for winding electric heating appliances.

There are many types of winding machines, which can be divided into general-purpose and special-purpose types according to their uses;

General-purpose - winding machines suitable for a variety of products, as long as Changing the corresponding molds and instructions can correspond to the processing of different products.

Special type-winding machine for a specific product.

Common special winding machines include;

Square transformer

1. Special for square transformer--(Special machine for thin wire, special machine for thick wire)< /p>

2. Special for toroidal transformers - (large ring machine, medium ring machine, small ring machine)

3. Special for other types of transformers

Motor coils

1. Special machine for fan motor (stand fan, ceiling fan, rotating leaf fan).

2. Special machine for toy micro motors; (flying fork type, special head winding type).

3. Special machines for series-excited rotor coils (electric tools).

4. Fractional-horsepower motors and special machines for high-horsepower motors.

Inductor coil

1. Special machine for medium-circuit and color-coded inductors.

2. Special machine for small magnetic ring inductor coil.

3. Special machine for speaker frequency dividing coils 4. Special machine for fluorescent lamp (electronic energy-saving lamp) ballast.

Other speaker voice coils

1. Special machine for speaker voice coils.

2. Special machine for electric heating tube.

3. Insulating tape wrapping machine.

4. Special machine for textile yarn splitting.

Winding machines can be divided into simple, semi-automatic and fully automatic types according to the degree of automation. Electronic control methods include CNC microcomputer microcontroller and IBM computer control. According to the installation method, it is classified into desktop and floor-standing machines.

According to the degree of automation, it can be divided into: fully automatic winding machine and semi-automatic winding machine.

Category editor

Fully automatic type

A model that emerged from Japan as a pioneer in response to the rising labor force and high requirements for product quality. It can be combined into a highly automated equipment through motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. It can usually automatically arrange wires, wrap heads, break and clamp wires, twist wires, and load and unload materials. Operators only need to ensure sufficient raw materials and promptly replace workpieces or copper wires when there are no workpieces or copper wires to ensure continuous production. Usually, the number of axes is higher to achieve high-efficiency production. Machines with a high enough degree of automation can meet the requirements of one employee caring for multiple pieces of equipment at the same time.

Advantages: Operators can work directly without training, have high production efficiency, uniform product quality, and can work without interruption for a long time.

Disadvantages: The price is higher than semi-automatic equipment, and it takes time to recover costs and generate benefits. Special technicians are required to ensure the operation of the equipment. Repairs of faults are more cumbersome and it is difficult to replace product types.

Suitable for mass production of a single mature product.

Semi-automatic type

It is currently the most widely used winding machine in China. It can only realize automatic wiring, and all other operations need to be completed by operators. Usually the number of axes is small to match the operator's operating time and facilitate the replacement of different molds to produce different products.

Advantages: The price is cheap, some processes that cannot be completed by machinery can be completed manually, deviations in the equipment can be adjusted and compensated by the operator, and product replacement is convenient.

Disadvantages: It requires a lot of labor, and employees need certain training, which is limited by the operator's operating proficiency.

Suitable for low-cost production, new product production, and multiple types of small batch production.

According to the winding method, it can be divided into: flat winding machine, ring winding machine, flying fork winding machine, and three-dimensional winding machine.

Flat Wire Machine

A winding machine that rotates through the spindle and coordinates three-dimensional movement and positioning through space so that the wires are arranged in a spiral on the outer layer of a workpiece. Usually used to process most transformers, inductors and various types of coils. It is the most widely used winding machine at present.

Ring type

Through the rotation of the main shaft (wire storage wheel) and the action of the auxiliary wheel, the wire is formed in a spiral ring shape on a hollow circle, hollow square or other similar workpiece Arranged winding machines. Usually used for processing toroidal coils.

Flying fork type

A winding machine that uses a side motor to drive a flying fork for winding. Usually used for winding processing of cross instrument coils and rotors.

Three-dimensional type

A winding machine produced to adapt to the special winding mode of special products. Usually used for winding processing of stators and special products.