Shanghai lighter Jin Yan lighter introduction?

1936, the Baofa Hardware Factory opened by Dong at No.3 Baoshan Road, Zhabei, Shanghai produced simple oiled cotton lighters with reference to imported samples. Later, due to the commercial outbreak in War of Resistance against Japanese Aggression. 1938, the number of factories producing lighters and lighter parts has increased to 16, with more than 320 employees, all of whom are oil-cotton lighters. Among them, Rongshengzan Hardware Factory, which is opened by Rongshuanghuo at No.23 Gaozhaoli, Xinzha Road, has the largest scale, with more than 0/00 employees and more than 0/000 lighters per day. But at that time, foreign goods were dumped cheaply, which was hard to match. 1936 At the beginning, there were only three or four factories producing lighters in Shanghai.

After the founding of the People's Republic of China, the lighter industry began to recover, and the output increased year by year. The output of 1952 was 206,000, and that of 1954 was 429,000. 1956 has 16 factory with 450 employees and an annual output of 847,000. 1958 and 16 factories were merged into public-private joint venture Shanghai lighter factory. This year, the output of lighter industry in Shanghai reached 6.5438+0.539 million. At that time, the supply of imported lighter calcium carbide was interrupted, which restricted the development of lighter production. At the end of 1959, Jiang, a technician of Shanghai lighter factory, and Tan Zengzeng, a mechanic, successfully trial-produced domestic lighter calcium carbide (alloy materials such as zinc, magnesium and iron with cerium as the main body), which was put into production on 1960. 1963, the lighter calcium carbide was handed over to Shanghai Yuelong Chemical Plant to continue production and support the lighter industry.

1965, Shanghai lighter factory began to produce gas lighters. In the same year, a 35g butane gas storage pipe was successfully trial-produced with self-made equipment, which was used together with a gas lighter. In the 1970s, Shanghai Lighter Factory successfully trial-produced piezoelectric ceramics, and on this basis, it produced electronic lighters, which changed the single structure of friction ignition between steel wheels and calcium carbide that has been used for many years. In the late 1980s, battery lighters and induction lighters were put into production one after another, forming five categories of lighters, such as gasoline cotton, non-gasoline cotton, gas, batteries and electronics, and three levels of lighters, such as electronic igniter and gas stove igniter.

By the end of 1990, Shanghai Lighter Factory (Liming Lighter Accessories Factory), a subsidiary of Shanghai Daily Hardware Company, had produced 35 kinds of lighters, with an annual output of 46.577 million, accounting for 32.84% of the total export, with employees 1474 and original value of fixed assets157160000. In the same year, YSG gas lighters assembled from Japanese parts were introduced, mainly assembled, with an output of1060,000. In addition, some township enterprises and self-employed individuals specialize in purchasing parts and assembling lighters.

Second, the process

Lighter consists of nearly 100 parts, such as shell, oil tank, ignition device, fire extinguishing cover, upper and lower covers, air intake and exhaust components, etc. The main processes are stamping, cutting, welding, surface treatment and assembly.

The early production of shell parts was completed by manual marking, cutting and tapping. In 1950s, Rong Sheng Zhengan Hardware Factory changed to mechanical cold stamping process. In 1970s, continuous compound die and cold extrusion technology were popularized, and one die was punched into multiple dies, and manual feeding was changed to mechanical automatic feeding. In addition, the processing of copper parts is basically semi-automatic and fully automatic, but the assembly process is mainly manual.

Before the 1960s, the traditional "two-throwing and two-plating" process was used for the surface treatment of iron shell, and the monochromatic oxidation process was used for the surface treatment of aluminum shell. During the period of 1965, Zhu from Shanghai Lighter Factory and Zhao from the research office of Shanghai Light Industrial Products Import and Export Corporation successfully tried a new process of multi-color anodic oxidation dyeing and decoloration, which made the shell of this lighter colorful and bright. Later, Shanghai Lighter Factory developed new technologies such as chemical polishing, screen printing and chemical corrosion. 1978 electroplating copper-iron shell adopts a new process of one-step bright nickel-chromium plating, and imitation gold electroplating and imitation bronze electroplating began to be developed in the 1980s.

From 65438 to 0974, Shanghai Lighter Factory changed the electrodes on both ends of piezoelectric ceramics from manual silver plating to vacuum silver plating, which improved the product quality and increased the output by nearly four times.

Third, technical equipment.

Before the founding of the People's Republic of China, the lighter industry was poorly equipped. By 1958, there were only 27 electric presses, 103 pedal presses and 122 metal cutters in each factory. 1960, 35 small semi-automatic and automatic lathes and 16 special equipment for steel wheels were successfully transformed by workers themselves. In the 1970s, precision single-axis longitudinal cutting automatic lathes were introduced from Switzerland and Czechoslovakia, and 53 domestic precision automatic lathes were added, forming a large-scale production of copper parts. In addition, 400 tons of EX-40 horizontal press was introduced from Japan, which improved the product precision. 1974, Li Datang, Hui Zhou and others of Shanghai Lighter Factory made their own special equipment to produce a 70g butane gas storage pipeline, forming an annual production capacity of10.8 million butane gas storage pipeline. In 1980s, in order to increase the variety of lighters, Shanghai Lighter Factory introduced a disposable plastic gas lighter production line from Japan, and made its own special equipment, such as engraving machine, spiral milling and polishing machine, automatic throwing car, steel wheel milling machine, automatic filling machine for butane gas storage pipe, etc. 1990, Shanghai lighter factory has all kinds of special equipment 1338 sets.

Fourth, quality.

196 1 year, Shanghai Lighter Factory formulated the enterprise standard for the first time, requiring that the friction between steel wheels and calcium carbide reach 20,000 times, and the ignition rate can still be kept above 90%; Rockwell hardness of steel wheel end face is 60 (2); Plating a second layer of zinc and copper with a thickness greater than 9 microns and a chromium coating with a thickness greater than 0.25 microns; The electrochemical color can resist rubbing for 2000 times without obvious whitening and bottoming. Starting from 1979, the Ministry of Light Industry issued the quality standard for lighters. In order to ensure that the products meet the standards, the enterprise has successively purchased spring tension and compression testing machine, precision leak detector, photoelectric analysis balance, optical titration thickness gauge and so on. The scientific testing equipment is realized. 1979, Shanghai lighter factory 1 105 oil cotton lighters won the second prize of national quality appraisal, 71gas lighters and 46 1 gas lighters won the quality product certificate of the Ministry of light industry respectively, and 302 desktop lighters won the title of excellent new products of the Ministry of light industry.

Verb (abbreviation for verb) raw materials and sales

The main raw materials for producing lighters are cold-rolled steel plate, tinned steel plate, strip steel, copper rod, copper skin, aluminum sheet, aluminum skin, bearing steel, steel wire, solder, calcium carbide, butane gas and ABS plastic. Among them, calcium carbide is supplied by Yuelong Chemical Plant, and butane gas is supplied by Shanghai Refinery and Shanghai Petrochemical Complex.

The shell materials of early lighters were mostly brass leather and raw aluminum. Since 1950s, cold-rolled plates, tinplates and aluminum skins have been used, and a few high-grade lighters are also made of copper. Before 1956, raw materials were mainly purchased by ourselves. After the public-private partnership, it is mainly distributed by the superior competent company, and the insufficient part is purchased by itself. Except tinned steel plate and ABS plastic, they are basically made in China.

Before the founding of the People's Republic of China, lighters were sold by factories themselves. In the early 1950s, it was ordered by Shanghai Department Store Purchasing and Supply Station, and was underwritten after 1956. 1986, and the factory resumed self-selling.

In the early 1940s, lighters made in Shanghai were sold to Hong Kong and Nanyang. After the founding of People's Republic of China (PRC), the export volume was 400,000 in 1958, increasing year by year, reaching 6.5438+0065 million in 1968, 6.5438+05279 million in 1980 and 1985. The export channels are not only sold to Southeast Asia, Europe and the Middle East by Shanghai Light Industrial Products Import and Export Corporation, but also to neighboring countries through border trade. In the early 1980s, the rise of disposable plastic gas lighters in the international market had a great impact on the export business of Shanghai Lighter Factory, which mainly exported oil-cotton lighters. Imported middle and high-grade lighters and lighters assembled by township enterprises and household industries flood the domestic market with low prices and fierce competition. 1990, Shanghai lighter factory sold 37.4 million lighters of various types, of which 1 14 12000 were exported, accounting for 30.5%.

Sixth, rebirth

1999, after the bankruptcy of Shanghai Lighter Factory, the elite in the factory reorganized and established Shanghai Jin Yan Lighter Co., Ltd. with the trademark of "Baidu Bridge", which witnessed the development of Shanghai city and the rise and fall of lighter industry. In order to adapt to the situation, the company adjusted its business development, transferred its production to Nantong City, Jiangsu Province, set up a Tongzhou lighter manufacturing branch in Nantong, and added a printing workshop at No.888 Suide Road, Jiading District to print customized lighters for hotels and advertising industries. From the perspective of safety, it has established a professional lighter logistics system to store and distribute lighters safely. Jin Yan Lighter Company also set up the first professional lighter exhibition hall in Shanghai at No.586 Taopu Road, Putuo District. Jin Yan Lighter Company is rare in Shanghai.

On 20 10, Jin Yan company cooperated with jiangsu provincial party committee poverty alleviation team to establish Suining Jin Yan Lighter Co., Ltd. in Dashe Village, Qiuji Town, Suining County, Xuzhou City. Suining Jin Yan covers an area of 20,000 square meters and has its own injection molding ability. It is one of the most professional lighters manufacturers in China.

"Baiduqiao" lighter was selected for the 20 10 Shanghai World Expo, creating more glory for Shanghai lighters.