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How to establish a stamping factory
I. Product Market and Scale
1. Establish economic indicators: How much are you going to invest?
2. Product: What kind of stamping parts are you going to make? Automotive sheet metal parts? Electric cabinet? Puchong? Fine drilling? Wait a minute. Other? Do you have any experience and advantages in this field?
3. Market forecast and business strategy: Do you have a ready-made list? Do you have your own relationship support network? What are the marketing measures, advantages and disadvantages?
4. Construction scale: How big are you going to build in combination with your investment? How many beds do you want? What kind of bed? Is it machined? Do you have your own mold workshop?
4. What is the expected profit income?
Second, build factories.
1, site selection conditions:
A. taking orders: the simplest thing is to make auto parts. Are you considering building a factory near the main engine plant? Logistics situation?
B. raw materials: is it convenient to purchase raw materials? Can die steel be purchased nearby? Is the supply of auxiliary materials convenient? Such as machine tool oil, wire drawing oil and so on.
C. Matching: Is there a matching system nearby? The simplest? If you don't have your own heat treatment, is there a heat treatment plant nearby?
D. infrastructure: such as roads?
D. Socio-economic status: price level and employee salary level? Are there abundant human resources?
2. Site selection: inspect multiple locations, compare with the above conditions, and optimize the investment budget.
Third, the factory production plan:
1, production process and technical scheme:
A. Production process: Have a series of main processes, such as incoming coil, uncoiling, blanking by shearing machine, blanking, stretching, trimming and punching, been established? This involves equipment.
B production line planning and equipment configuration of stamping plant: according to the production process, formulate the corresponding production line and required equipment, and count the funds involved.
C, raw materials and other auxiliary materials, power consumption, determine the material cost and power demand such as water and electricity.
D layout planning of main production workshops: according to the production line planning and workshop conditions, plan the workshop layout.
E, general layout and transportation, combined with the layout of the main workshop and other parts of the factory to make a general layout plan, considering the logistics, warehousing and power systems inside and outside the factory.
F. Construction planning of other projects: 1 Earthquake-resistant facilities for gas power of water supply and drainage works and communication facilities of public works (the earthquake resistance of stamping plant is a natural earthquake, and the equipment in the workshop is earthquake-resistant, both of which are critical).
G, the above are all planned before the factory building can start.
H Analysis of labor safety hazard factors: Stamping safety is a big problem, which needs careful consideration. There are many broken hands. Are there any corresponding measures?
Major safety and health facilities
1, safety and health standards to be adopted
2, safety and health implementation plan
I/ Energy saving, environmental protection and energy consumption indicators and analysis, this is a place where you can really save money. Do you have a rough idea of the plan? Main energy-saving measures
There is too much content. Let me briefly introduce them:
business organization
1 enterprise organization form
2 enterprise work system
2 ability to work
I. Personnel Recruitment Planning
personnel training
Personnel management planning
Total investment estimation of the project
Total investment in fixed assets
Liquidity estimation
finance
1 source of funds
2 financing plan
3 capital use planning
Basic assumptions of financial analysis
1 revenue estimate
2 Cost and tax estimates
3. Procurement and water, electricity, fuel and other expenses.
4 wages and welfare expenses
5 depreciation expense
6 Maintenance cost
7 management expenses
8 sales tax and other expenses
9 tax rate
assess
1 fixed assets depreciation expense estimation table
2 Cost of Sales Estimation Table
3 Cash operating cost estimation table
4 Operating expenses estimation table
5 Income statement and cash flow statement estimation
Six important financial indicators
7 financial sensitivity analysis
Gain-loss equivalent analysis
1 breakeven point
2 breakeven analysis chart
3 breakeven analysis conclusion
3 financial analysis conclusion
Project risk analysis
1 project risk avoidance
2 policy circumvention methods
3 market risk avoidance methods
Management risk avoidance method
1 talent risk avoidance method
2 technical risk avoidance methods
..............
After all the plans are made, we can start building the factory. You can find design drawings from design institutes, construction teams to build factories, and several equipment suppliers to purchase and install. The key to building a factory is not the project itself, but the planning. With the plan, the factory can live.
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To the Respondent: I stepped on the stool.
No matter what you do, whether it's building a factory or doing a small business, you should think twice before you do it. It will be blind to do things without full comprehensive consideration. .
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